Information injection-pump assembly
ZEXEL
104740-8810
1047408810

Rating:
Cross reference number
ZEXEL
104740-8810
1047408810
Zexel num
Bosch num
Firm num
Name
104740-8810
INJECTION-PUMP ASSEMBLY
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105780-0060
Bosch type code
NP-DN0SD1510
Nozzle holder
105780-2150
Opening pressure
MPa
13
13
13.3
Opening pressure
kgf/cm2
133
133
136
Injection pipe
157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450
Inside diameter - outside diameter - length (mm) mm 2-6-450
Joint assembly
157641-4720
Tube assembly
157641-4020
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
750
750
750
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
52.6
52.1
53.1
Difference in delivery
mm3/st.
4
Basic
*
Remarks
NA
NA
Injection timing adjustment_02
Pump speed
r/min
750
750
750
Boost pressure
kPa
33.35
32
34.7
Boost pressure
mmHg
250
240
260
Average injection quantity
mm3/st.
59
58.5
59.5
Difference in delivery
mm3/st.
4.5
Basic
*
Remarks
CBS
CBS
Injection timing adjustment_03
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
65.9
65.4
66.4
Difference in delivery
mm3/st.
5.5
Basic
*
Remarks
Full
Full
Injection timing adjustment_04
Pump speed
r/min
2650
2650
2650
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
27.9
24.4
31.4
Injection timing adjustment_05
Pump speed
r/min
2100
2100
2100
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
54.7
52.2
57.2
Injection timing adjustment_06
Pump speed
r/min
1750
1750
1750
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
61.3
57.8
64.8
Injection timing adjustment_07
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
65.9
64.9
66.9
Injection timing adjustment_08
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
64.7
62.2
67.2
Injection timing adjustment_09
Pump speed
r/min
750
750
750
Boost pressure
kPa
33.35
32
34.7
Boost pressure
mmHg
250
240
260
Average injection quantity
mm3/st.
59
58
60
Injection timing adjustment_10
Pump speed
r/min
750
750
750
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
52.6
51.6
53.6
Injection quantity adjustment
Pump speed
r/min
2650
2650
2650
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
27.9
24.9
30.9
Difference in delivery
mm3/st.
8.5
Basic
*
Injection quantity adjustment_02
Pump speed
r/min
3050
3050
3050
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
5
Governor adjustment
Pump speed
r/min
375
375
375
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
18.4
16.9
19.9
Difference in delivery
mm3/st.
2
Basic
*
Governor adjustment_02
Pump speed
r/min
750
750
750
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
5
Governor adjustment_03
Pump speed
r/min
375
375
375
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
18.4
16.4
20.4
Timer adjustment
Pump speed
r/min
100
100
100
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
75
65
85
Basic
*
Remarks
IDLE
IDLE
Speed control lever angle
Pump speed
r/min
375
375
375
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
0
0
0
Remarks
Magnet OFF at idling position
Magnet OFF at idling position
0000000901
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
540
520
560
Overflow quantity
cm3/min
420
288
552
Stop lever angle
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Pressure
kPa
549.5
520
579
Pressure
kgf/cm2
5.6
5.3
5.9
Basic
*
Stop lever angle_02
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Pressure
kPa
549.5
520
579
Pressure
kgf/cm2
5.6
5.3
5.9
Stop lever angle_03
Pump speed
r/min
1500
1500
1500
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Pressure
kPa
608
579
637
Pressure
kgf/cm2
6.2
5.9
6.5
Stop lever angle_04
Pump speed
r/min
2100
2100
2100
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Pressure
kPa
735.5
706
765
Pressure
kgf/cm2
7.5
7.2
7.8
0000001101
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Timer stroke
mm
4.6
4.4
4.8
Basic
*
_02
Pump speed
r/min
500
500
500
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Timer stroke
mm
0.9
0.2
1.6
_03
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Timer stroke
mm
3.5
2.9
4.1
_04
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Timer stroke
mm
4.6
4.3
4.9
_05
Pump speed
r/min
1500
1500
1500
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Timer stroke
mm
5.6
5
6.2
_06
Pump speed
r/min
2000
2000
2000
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Timer stroke
mm
7.5
6.9
8.1
_07
Pump speed
r/min
2100
2100
2100
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Timer stroke
mm
7.7
7.2
8.2
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
0000001401
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
56.9
56.4
57.4
Timer stroke variation dT
mm
0.7
0.5
0.9
Basic
*
_02
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
56.9
55.9
57.9
Timer stroke variation dT
mm
0.7
0.4
1
_03
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
48
41.5
54.5
Timer stroke variation dT
mm
2.1
1.6
2.6
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
5.8
5.7
5.9
MS dimension
mm
1.4
1.3
1.5
BCS stroke
mm
3.2
3
3.4
Control lever angle alpha
deg.
55
51
59
Control lever angle beta
deg.
39
34
44
Test data Ex:
0000001801 POTENTIOMETER ADJUSTMENT

C:Position of the control lever
N:Pump speed (r/min)
V:Output voltage (V)
Q:Injection quantity (mm3/st)
A:Adjusting point
B:Checking point
C1:Idling
C2:Full speed
Vi:Applied voltage input
----------
----------
V1=1.8+-0.03V V2=(8.6+-1.1)V Vi=10V
----------
----------
V1=1.8+-0.03V V2=(8.6+-1.1)V Vi=10V
0000001901 W-CSD ADJUSTMENT

Adjustment of the W-CSD
1. Adjustment of the advance angle of the timer
(1)Determine the timer advance angle using the following graph.
(2)(1) Adjust with the screw (A) so that the timer advance angle determined in the item (1) is obtained.
X:Temperature t (deg C)
Y:Timer stroke TA (mm)
(B): Timer stroke TA (mm):
----------
----------
(C)=TA=-0.0376t+1.38(-20<=t)
----------
----------
(C)=TA=-0.0376t+1.38(-20<=t)
0000002001 W-FICD LEVER ADJUSTMENT

2. Adjustment of the W-FICD
(1)Insert a block gauge L1 determined from the graph below between the control lever (D) and the idling stopper bolt (C).
(2)Insert a shim t between the W-FICD lever (E) and the control lever (F). Adjust the W-FICD lever (E) so that it contacts the control lever (F) and fix it using bolt (B).
TT
Note:
a) The temperature of wax at the time of adjustment must not exceed a.
b) After completion of the adjustment, confirm that allowance for adjustment of the screw (G) is at least L2.
X = temperature (deg C)
Y = control lever dimension L (control lever position)
----------
L1=L+-0.05mm t=3+-0.05mm T=3.4~4.9Nm{0.35~0.5kgfm} L2=3mm a=30degC
----------
t=3mm (I):L=-0.201X+6.65(-20<=X(degC))(t=3+-0.05)
----------
L1=L+-0.05mm t=3+-0.05mm T=3.4~4.9Nm{0.35~0.5kgfm} L2=3mm a=30degC
----------
t=3mm (I):L=-0.201X+6.65(-20<=X(degC))(t=3+-0.05)
0000002101 ACCELERATOR LINK STROKE

Accelerator link stroke adjustment
As shown in the figure, adjust so that the accelerator link's stroke between idle (A) and full speed (B) is L1.
(C) = Injection pump
----------
L1=32.9+-1mm
----------
L1=32.9+-1mm a=40deg
----------
L1=32.9+-1mm
----------
L1=32.9+-1mm a=40deg
Information:
Example of Pulse Width ModulationRated Fuel Position("Rated Fuel Pos" on ECAP) - this indicates the maximum allowable fuel position (longest injection pulse). It will produce rated power for this engine configuration.Reference VoltageA regulated, unchanging voltage supplied by the ECM to a sensor. The reference voltage is used by the sensor to generate a signal voltage. Remote Station OperationEngine speed control from a location outside of the vehicle cab, typically for some type of PTO operation for pumping or other application using engine power.SensorA device used to detect and convert a change in pressure, temperature, or mechanical movement into an electrical signal.Service Brake SwitchThis OEM supplied and installed switch is typically a pressure switch. This switch is normally closed with the pedal released. Depressing the brake will open the circuit.Service Engine Soon LampSometimes referred to as the "Diagnostic Lamp", it is used to alert the operator of the presence of an active event and is used to flash a diagnostic code.Service Program Module (SPM)A software program on a factory programmable computer chip, designed to adapt an Electronic Service Tool to a specific application.Short CircuitA condition where an electrical circuit is unintentionally connected to an undesirable point. Example: a wire which rubs against a vehicle frame until it wears off its insulation and makes electrical contact with the frame.SignalA voltage or waveform used to transmit information typically from a sensor to the ECM.Speed "burp"A sudden, brief, unwanted change in engine rpm.Speed/Timing SensorA sensor that measures crankshaft position, direction of rotation and engine rpm and sends signal to ECM.Standard SAE Diagnostic Communications Data LinkRefer to ATA Data Link.SubsystemAs used here, it is a part of the Electronic System that relates to a particular function, for instance throttle subsystem, etc.Supply VoltageA constant voltage supplied to a component to provide electrical power for its operation. It may be generated by the ECM, or it may be vehicle battery voltage supplied by the vehicle wiring.System Configuration ParametersParameters which affect power rating family or emissions."T" HarnessA test harness designed to connect into vehicle or engine harness which allows normal circuit operation while providing a breakout or "T" to measure signals.Throttle PositionThe ECM interpretation of the signal from the Throttle Position Sensor.Throttle Position SensorAn electronic sensor which is connected to the accelerator pedal and sends a Pulse Width Modulated Signal to the ECM.Timing CalibrationThe adjustment of an electrical signal as a means of correcting timing error between the crankshaft and camshaft. Refer to Speed/Timing Sensor.Torque LimitProgrammable parameter which limits the maximum torque based on PTO Configuration and operation.Total TattletaleTotal number of changes to all Customer Specified Parameters stored in the ECM.Transmission StyleProgrammable parameter that designates the type of transmission in the vehicle and the circuits connected to the ECM. The transmission relay, cruise control, idle/PTO, and exhaust brake operation are affected by this parameter setting.Trip RecorderAn after market device dedicated to recording vehicle and engine operating parameters during vehicle service. Used to analyze driving habits and produce driver logs.Vehicle Speed CalibrationProgrammable parameter used by the ECM
Have questions with 104740-8810?
Group cross 104740-8810 ZEXEL
Mitsubishi
104740-8810
INJECTION-PUMP ASSEMBLY