104740-8151 ZEXEL 9 460 610 853 BOSCH INJECTION-PUMP ASSEMBLY 9460610853 1047408151

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 460 610 853 9460610853

ZEXEL 104740-8151 1047408151

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Components :

0.	INJECTION-PUMP ASSEMBLY	104740-8151
1.	_
2.	FUEL INJECTION PUMP	104640-8151
3.	NUMBER PLATE	146951-1100
4.	_	479771-0520
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105148-1112
8.	Nozzle and Holder	MD103301
9.	Open Pre:MPa(Kqf/cm2)	11.8{120}
10.	NOZZLE-HOLDER	105078-0012
11.	NOZZLE	105007-1120

Scheme ###:

1/6.	[1]	146601-0700	PACKING RING
1/9.	[1]	146616-5600	ADAPTOR
1/10.	[1]	139512-0500	GASKET
6.	[1]	146100-0120	SUPPLY PUMP
9.	[1]	146103-0000	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0320	DRIVE SHAFT
12/1.	[1]	146200-0300	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-0120	ROLLER SET
24.	[1]	146303-0000	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146220-0020	CAM PLATE
30.	[1]	146600-0800	O-RING
31.	[1]	146300-2400	PUMP PLUNGER
32.	[1]	146301-0000	SLIDING PIECE
33.	[1]	146603-0700	SHIM D17.5&7.5T0.60
34.	[1]	146302-3300	COMPRESSION SPRING
34B.	[1]	146302-3400	COMPRESSION SPRING
34C.	[1]	146302-3500	COMPRESSION SPRING
35/1.	[0]	146603-0700	SHIM D17.5&7.5T0.60
35/1.	[0]	146603-0800	SHIM D17.5&7.5T0.70
35/1.	[0]	146603-0900	SHIM D17.5&7.5T0.90
35/1.	[0]	146603-1000	SHIM D17.5&7.5T1.00
35/1.	[0]	146603-1100	SHIM D17.5&7.5T1.20
35/1.	[0]	146603-3600	SHIM D17.5&7.5T2.40
36.	[1]	146600-0800	O-RING
37.	[1]	146310-0700	COVER
38.	[2]	146620-5000	BLEEDER SCREW
39.	[1]	146310-0100	COVER
40.	[2]	146620-5000	BLEEDER SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0001	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0000	SHIM D17.0&5.2T0.50
48/1.	[1]	146603-0100	SHIM D17.0&5.2T0.80
48/1.	[1]	146603-0200	SHIM D17.0&5.2T1.00
48/1.	[1]	146603-0300	SHIM D17.0&5.2T1.20
48/1.	[1]	146603-0400	SHIM D17.0&5.2T1.50
48/1.	[1]	146603-0500	SHIM D17.0&5.2T1.80
48/1.	[1]	146603-0600	SHIM D17.0&5.2T2.00
48/1.	[1]	146690-1400	SHIM D17&5.2T0.9
48/1.	[1]	146690-1500	SHIM D17&5.2T1.1
48/1.	[1]	146690-1600	SHIM D17&5.2T1.3
48/1.	[1]	146690-1700	SHIM D17&5.2T1.4
48/1.	[1]	146690-1800	SHIM D17&5.2T1.6
48/1.	[1]	146690-1900	SHIM D17&5.2T1.7
48/1.	[1]	146690-5800	SHIM
48/1.	[1]	146690-5900	SHIM
48/1.	[1]	146690-6000	SHIM
48/1.	[1]	146690-6100	SHIM
48/1.	[1]	146690-6200	SHIM
48/1.	[1]	146690-6300	SHIM
48/1.	[1]	146690-6400	SHIM
48/1.	[1]	146690-6500	SHIM
48/1.	[1]	146690-6600	SHIM
48/1.	[1]	146690-6700	SHIM
48/1.	[1]	146690-6800	SHIM
48/1.	[1]	146690-6900	SHIM
48/1.	[1]	146690-7000	SHIM
48/1.	[1]	146690-7100	SHIM
48/1.	[1]	146690-7200	SHIM
48/1.	[1]	146690-7300	SHIM
48/1.	[1]	146690-7400	SHIM
48/1.	[1]	146690-7500	SHIM
48/1.	[1]	146690-7800	SHIM
49.	[2]	146234-0020	GUIDE PIN
50.	[1]	146400-2220	HYDRAULIC HEAD
50.	[1]	146400-2220	HYDRAULIC HEAD
50.	[1]	146400-2220	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0000	SHIM D9.5&3.0T1.90
52/1.	[1]	146420-0100	SHIM D9.5&3.0T1.92
52/1.	[1]	146420-0200	SHIM D9.5&3.0T1.94
52/1.	[1]	146420-0300	SHIM D9.5&3.0T1.96
52/1.	[1]	146420-0400	SHIM D9.5&3.0T1.98
52/1.	[1]	146420-0500	SHIM D9.5&3.0T2.00
52/1.	[1]	146420-0600	SHIM D9.5&3.0T2.02
52/1.	[1]	146420-0700	SHIM D9.5&3.0T2.04
52/1.	[1]	146420-0800	SHIM D9.5&3.0T2.06
52/1.	[1]	146420-0900	SHIM D9.5&3.0T2.08
52/1.	[1]	146420-1000	SHIM D9.5&3.0T2.10
52/1.	[1]	146420-1100	SHIM D9.5&3.0T2.12
52/1.	[1]	146420-1200	SHIM D9.5&3.0T2.14
52/1.	[1]	146420-1300	SHIM D9.5&3.0T2.16
52/1.	[1]	146420-1400	SHIM D9.5&3.0T2.18
52/1.	[1]	146420-1500	SHIM D9.5&3.0T2.20
52/1.	[1]	146420-1600	SHIM D9.5&3.0T2.22
52/1.	[1]	146420-1700	SHIM D9.5&3.0T2.24
52/1.	[1]	146420-1800	SHIM D9.5&3.0T2.26
52/1.	[1]	146420-1900	SHIM D9.5&3.0T2.28
52/1.	[1]	146420-2000	SHIM D9.5&3.0T2.30
52/1.	[1]	146420-2100	SHIM D9.5&3.0T2.32
52/1.	[1]	146420-2200	SHIM D9.5&3.0T2.34
52/1.	[1]	146420-2300	SHIM D9.5&3.0T2.36
52/1.	[1]	146420-2400	SHIM D9.5&3.0T2.38
52/1.	[1]	146420-2500	SHIM D9.5&3.0T2.40
52/1.	[1]	146420-2600	SHIM D9.5&3.0T2.42
52/1.	[1]	146420-2700	SHIM D9.5&3.0T2.44
52/1.	[1]	146420-2800	SHIM D9.5&3.0T2.46
52/1.	[1]	146420-2900	SHIM D9.5&3.0T2.48
52/1.	[1]	146420-3000	SHIM D9.5&3.0T2.50
52/1.	[1]	146420-3100	SHIM D9.5&3.0T2.52
52/1.	[1]	146420-3200	SHIM D9.5&3.0T2.54
52/1.	[1]	146420-3300	SHIM D9.5&3.0T2.56
52/1.	[1]	146420-3400	SHIM D9.5&3.0T2.58
52/1.	[1]	146420-3500	SHIM D9.5&3.0T2.60
52/1.	[1]	146420-3600	SHIM D9.5&3.0T2.62
52/1.	[1]	146420-3700	SHIM D9.5&3.0T2.64
52/1.	[1]	146420-3800	SHIM D9.5&3.0T2.66
52/1.	[1]	146420-3900	SHIM D9.5&3.0T2.68
52/1.	[1]	146420-4000	SHIM D9.5&3.0T2.70
52/1.	[1]	146420-4100	SHIM D9.5&3.0T2.72
52/1.	[1]	146420-4200	SHIM D9.5&3.0T2.74
52/1.	[1]	146420-4300	SHIM D9.5&3.0T2.76
52/1.	[1]	146420-4400	SHIM D9.5&3.0T2.78
52/1.	[1]	146420-4500	SHIM D9.5&3.0T2.80
52/1.	[1]	146420-4600	SHIM D9.5&3.0T2.82
52/1.	[1]	146420-4700	SHIM D9.5&3.0T2.84
52/1.	[1]	146420-4800	SHIM D9.5&3.0T2.86
52/1.	[1]	146420-4900	SHIM D9.5&3.0T2.88
52/1.	[1]	146420-5000	SHIM D9.5&3.0T2.90
52/1.	[1]	146420-5100	SHIM D9.5&3.0T1.74
52/1.	[1]	146420-5200	SHIM D9.5&3.0T1.76
52/1.	[1]	146420-5300	SHIM D9.5&3.0T1.78
52/1.	[1]	146420-5400	SHIM D9.5&3.0T1.80
52/1.	[1]	146420-5500	SHIM D9.5&3.0T1.82
52/1.	[1]	146420-5600	SHIM D9.5&3.0T1.84
52/1.	[1]	146420-5700	SHIM D9.5&3.0T1.86
52/1.	[1]	146420-5800	SHIM D9.5&3.0T1.88
54.	[4]	146433-0100	GASKET D12&6.4T1.00
55.	[4]	146430-2120	DELIVERY-VALVE ASSEMBLY
56.	[4]	146432-0000	COMPRESSION SPRING
58.	[4]	146440-0320	FITTING
60.	[4]	139106-0100	FLAT-HEAD SCREW
66.	[1]	146600-0100	O-RING
67.	[1]	146703-1120	COMPENSATOR,MANIFOLD-PRES
67/1.	[1]	146508-0021	GOVERNOR COVER
67/14.	[1]	146621-1700	UNION NUT
67/16.	[1]	146526-3000	BLEEDER SCREW
67/23.	[1]	146927-1120	BRACKET
67/24.	[2]	010206-3040	HEX-SOCKET-HEAD CAP SCREW M6P1L30
67/26.	[1]	146929-0320	BRACKET
67/31.	[1]	146710-0700	BUSHING
67/32.	[1]	146711-0000	PLATE
67/33.	[1]	139218-0400	UNION NUT
67/34.	[1]	146712-0700	BEARING PIN
67/35.	[1]	146621-0300	UNION NUT
67/36.	[1]	146600-1400	O-RING
67/37.	[1]	146710-0100	BUSHING
67/38.	[1]	139506-0200	GASKET D8.9&6.8T1.00
67/39.	[1]	146620-0300	CAPSULE
67/40.	[1]	026512-1540	GASKET D15.4&12.2T1.50
67/41.	[1]	146713-1900	ADJUSTING PIN
67/42.	[2]	146714-0200	PLATE
67/43.	[1]	146715-0300	DIAPHRAGM
67/44.	[1]	139306-0100	LOCKING WASHER
67/45.	[1]	013030-6040	UNION NUT M6P1H3.6
67/46.	[1]	146716-0000	UNION NUT
67/47.	[1]	146717-2900	COILED SPRING
67/48/1.	[1]	146720-3000	SPACER BUSHING L3.7
67/48/1.	[1]	146720-3100	SPACER BUSHING L3.9
67/48/1.	[1]	146720-3200	SPACER BUSHING L4.1
67/48/1.	[1]	146720-3300	SPACER BUSHING L4.3
67/48/1.	[1]	146720-3400	SPACER BUSHING L4.5
67/48/1.	[1]	146720-3500	SPACER BUSHING L4.7
67/48/1.	[1]	146720-3600	SPACER BUSHING L4.9
67/48/1.	[1]	146720-3700	SPACER BUSHING L5.1
67/48/1.	[1]	146720-3800	SPACER BUSHING L5.3
67/48/1.	[1]	146720-3900	SPACER BUSHING L5.5
67/48/1.	[1]	146720-4000	SPACER BUSHING L5.7
67/48/1.	[1]	146720-4100	SPACER BUSHING L5.9
67/48/1.	[1]	146720-4200	SPACER BUSHING L6.1
67/48/1.	[1]	146720-4300	SPACER BUSHING L6.3
67/48/1.	[1]	146720-4400	SPACER BUSHING L6.5
67/48/1.	[1]	146720-8900	SPACER BUSHING L6.7
67/48/1.	[1]	146720-9000	SPACER BUSHING L6.9
67/48/1.	[1]	146720-9100	SPACER BUSHING L7.1
67/48/1.	[1]	146720-9200	SPACER BUSHING L7.3
67/48/1.	[1]	146720-9300	SPACER BUSHING L7.5
67/48/1.	[1]	146720-9400	SPACER BUSHING L7.7
67/48/1.	[1]	146720-9500	SPACER BUSHING L7.9
67/48/1.	[1]	146720-9600	SPACER BUSHING L8.1
67/48/1.	[1]	146720-9700	SPACER BUSHING L8.3
67/48/1.	[1]	146720-9800	SPACER BUSHING L8.5
67/48/1.	[1]	146720-9900	SPACER BUSHING L3.6
67/48/1.	[1]	146725-0000	SPACER BUSHING L3.8
67/48/1.	[1]	146725-0100	SPACER BUSHING L4.0
67/48/1.	[1]	146725-0200	SPACER BUSHING L4.2
67/48/1.	[1]	146725-0300	SPACER BUSHING L4.4
67/48/1.	[1]	146725-0400	SPACER BUSHING L4.6
67/48/1.	[1]	146725-0500	SPACER BUSHING L4.8
67/48/1.	[1]	146725-0600	SPACER BUSHING L5.0
67/48/1.	[1]	146725-0700	SPACER BUSHING L5.2
67/48/1.	[1]	146725-0800	SPACER BUSHING L5.4
67/48/1.	[1]	146725-0900	SPACER BUSHING L5.6
67/48/1.	[1]	146725-1000	SPACER BUSHING L5.8
67/48/1.	[1]	146725-1100	SPACER BUSHING L6.0
67/48/1.	[1]	146725-1200	SPACER BUSHING L6.2
67/48/1.	[1]	146725-1300	SPACER BUSHING L6.4
67/48/1.	[1]	146725-1400	SPACER BUSHING L6.6
67/48/1.	[1]	146725-1500	SPACER BUSHING L6.8
67/48/1.	[1]	146725-1600	SPACER BUSHING L7.0
67/48/1.	[1]	146725-1700	SPACER BUSHING L7.2
67/48/1.	[1]	146725-1800	SPACER BUSHING L7.4
67/48/1.	[1]	146725-1900	SPACER BUSHING L7.6
67/48/1.	[1]	146725-2000	SPACER BUSHING L7.8
67/48/1.	[1]	146725-2100	SPACER BUSHING L8.0
67/48/1.	[1]	146725-2200	SPACER BUSHING L8.2
67/48/1.	[1]	146725-2300	SPACER BUSHING L8.4
67/48/1.	[1]	146725-2400	SPACER BUSHING L8.6
67/49.	[1]	146721-2720	COVER
67/54.	[4]	020006-1440	BLEEDER SCREW M6P1L14
67/54.	[4]	020006-1440	BLEEDER SCREW M6P1L14
67/56.	[1]	146723-0020	CONTROL LEVER
67/57.	[1]	146712-0100	BEARING PIN
67/58.	[2]	146620-0600	CAPSULE
67/59.	[2]	026506-1040	GASKET D9.9&6.2T1
67/60.	[1]	146724-0020	AIR FILTER
67/64.	[1]	146926-5520	BRACKET
67/78.	[1]	146600-1000	SEAL RING
67/94.	[1]	146627-5100	BRACKET
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-3400	THREADED PIN L53.00
67/201B.	[1]	146545-3500	THREADED PIN L55.00
67/201C.	[1]	146545-3600	THREADED PIN L57.00
67/202.	[1]	139208-0900	UNION NUT
67/203.	[1]	146600-1200	O-RING
68.	[1]	146514-1220	CONTROL SHAFT
69.	[1]	139310-0200	PLAIN WASHER
72.	[1]	146539-4620	CONTROL LEVER
72B.	[1]	146539-4720	CONTROL LEVER
73.	[1]	014110-6440	LOCKING WASHER
75.	[1]	013020-6040	UNION NUT M6P1H5
95.	[1]	146551-9320	FULCRUM LEVER
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET D11.4&8.2T1
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0300	UNION NUT
108.	[1]	146570-0420	GOVERNOR SHAFT
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM D20.2&8.3T1.05
110/1.	[1]	146571-0100	SHIM D20.2&8.3T1.25
110/1.	[1]	146571-0200	SHIM D20.2&8.3T1.45
110/1.	[1]	146571-0300	SHIM D20.2&8.3T1.65
110/1.	[1]	146571-0400	SHIM D20.2&8.3T1.85
110/1.	[1]	146571-0500	SHIM D20.2&8.3T1.15
110/1.	[1]	146571-0600	SHIM D20.2&8.3T1.35
110/1.	[1]	146571-0700	SHIM D20.2&8.3T1.55
110/1.	[1]	146571-0800	SHIM D20.2&8.3T1.75
111.	[1]	146602-0600	PLAIN WASHER D20&8.4T1.40
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER D17&6.4T1.60
115.	[1]	146575-2500	SLIDING SLEEVE
116.	[1]	146576-0000	SEALING CAP
117/1.	[1]	146577-1800	PLUG L2.10
117/1.	[1]	146577-1900	PLUG L2.30
117/1.	[1]	146577-2000	PLUG L2.50
117/1.	[1]	146577-2100	PLUG L2.70
117/1.	[1]	146577-2200	PLUG L2.90
117/1.	[1]	146577-2300	PLUG L3.10
117/1.	[1]	146577-2400	PLUG L3.30
117/1.	[1]	146577-2500	PLUG L3.50
117/1.	[1]	146577-2600	PLUG L3.70
117/1.	[1]	146577-2700	PLUG L3.90
117/1.	[1]	146577-2800	PLUG L4.10
117/1.	[1]	146577-2900	PLUG L4.30
117/1.	[1]	146577-3000	PLUG L4.50
117/1.	[1]	146577-3100	PLUG L4.70
117/1.	[1]	146577-3200	PLUG L4.90
117/1.	[1]	146577-3300	PLUG L5.10
117/1.	[1]	146577-6700	PLUG L2.2
117/1.	[1]	146577-6800	PLUG L2.4
117/1.	[1]	146577-6900	PLUG L2.6
117/1.	[1]	146577-7000	PLUG L2.8
117/1.	[1]	146577-7100	PLUG L3.0
117/1.	[1]	146577-7200	PLUG L3.2
117/1.	[1]	146577-7300	PLUG L3.4
117/1.	[1]	146577-7400	PLUG L3.6
117/1.	[1]	146577-7500	PLUG L3.8
117/1.	[1]	146577-7600	PLUG L4.0
117/1.	[1]	146577-7700	PLUG L4.2
117/1.	[1]	146577-7800	PLUG L4.4
117/1.	[1]	146577-7900	PLUG L4.6
117/1.	[1]	146577-8000	PLUG L4.8
117/1.	[1]	146577-8100	PLUG L5.0
117/1.	[1]	146877-0000	PLUG L5.2
117/1.	[1]	146877-0100	PLUG L5.3
117/1.	[1]	146877-0200	PLUG L5.4
117/1.	[1]	146877-0300	PLUG L5.5
117/1.	[1]	146877-4700	PLUG
117/1.	[1]	146877-4800	PLUG
117/1.	[1]	146877-4900	PLUG
117/1.	[1]	146877-5000	PLUG
123.	[4]	146620-0500	HEX-SOCKET-HEAD CAP SCREW
130.	[1]	146421-0020	CAPSULE
130/2.	[1]	026508-1140	GASKET D11.4&8.2T1
130/3.	[1]	146422-0000	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0220	CONTROL VALVE
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146120-0020	OVER FLOW VALVE
137.	[2]	026512-1840	GASKET D17.9&12.2T1.50
138.	[1]	146665-4520	INLET UNION
200.	[1]	146206-0100	COILED SPRING
217.	[1]	146542-5300	SLOTTED WASHER
218.	[1]	146592-2500	COILED SPRING
219.	[1]	146541-3000	BUSHING
220.	[1]	146592-2600	COILED SPRING
224.	[1]	139006-4400	BLEEDER SCREW
229.	[1]	146613-8300	JOINT CONNECTION
230.	[1]	146629-0200	BRACKET
231.	[1]	139006-4400	BLEEDER SCREW
232.	[1]	146928-8600	BRACKET
233.	[1]	146658-9020	WIRE
234.	[1]	139006-4700	BLEEDER SCREW
235.	[1]	146659-0600	CLAMPING BAND
240.	[1]	146650-1220	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
243.	[1]	146621-1000	UNION NUT
245.	[2]	026512-1840	GASKET D17.9&12.2T1.50
246.	[1]	146125-0300	EYE BOLT
247.	[1]	146609-7320	INLET UNION
275.	[1]	146612-4800	BRACKET
276.	[2]	010010-1640	BLEEDER SCREW M10P1.5L16 4T
277.	[2]	014111-0440	LOCKING WASHER
800S.	[1]	146019-6120	PUMP HOUSING
800S/1/6.	[1]	146601-0700	PACKING RING
800S/1/9.	[1]	146616-5600	ADAPTOR
800S/1/10.	[1]	139512-0500	GASKET
804S.	[1]	146232-0320	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
835S.	[1]	146598-1000	CAP
836S/1.	[1]	146598-0600	CAP L18
836S/1.	[1]	146598-0700	CAP L21
836S/1.	[1]	146598-0800	CAP L24
836S/1.	[1]	146598-0900	CAP L27
903.	[1]	146672-2820	PULSE GENERATOR
903/2.	[1]	146600-1300	O-RING &13W1.9
906.	[1]	146951-1100	NAMEPLATE
907.	[1]	025804-1610	WOODRUFF KEY
910S.	[1]	146600-4020	PARTS SET
910S.	[1]	146600-4020	PARTS SET
911S.	[1]	146672-2820	PULSE GENERATOR
911S/2.	[1]	146600-1300	O-RING &13W1.9
912S.	[1]	026508-1140	GASKET D11.4&8.2T1
913S.	[1]	146422-0000	BLEEDER SCREW
914S.	[1]	146699-0020	VALVE SET
914S.	[1]	146699-0020	VALVE SET
914S.	[1]	146699-0020	VALVE SET
915S.	[1]	146658-9020	WIRE
916S.	[1]	025804-1610	WOODRUFF KEY

Include in #2:

104740-8151 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 610 853 9460610853

ZEXEL 104740-8151 1047408151

Zexel num

Bosch num

Firm num

Name

104740-8151
104740-8152

9 460 610 853

INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 750 750 750

Boost pressure kPa 44 42.7 45.3

Boost pressure mmHg 330 320 340

Average injection quantity mm3/st. 63.9 63.4 64.4

Basic *

Remarks
CBS

Injection timing adjustment_02

Pump speed r/min 2000 2000 2000

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 65.1 64.6 65.6

Difference in delivery mm3/st. 5

Basic *

Remarks
Full

Injection timing adjustment_03

Pump speed r/min 2650 2650 2650

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 27.9 24.4 31.4

Injection timing adjustment_04

Pump speed r/min 2100 2100 2100

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 64 62.5 65.5

Injection timing adjustment_05

Pump speed r/min 2000 2000 2000

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 65.1 64.1 66.1

Remarks
Full

Injection timing adjustment_06

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 70.7 68.2 73.2

Injection timing adjustment_07

Pump speed r/min 1000 1000 1000

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 73.8 71.3 76.3

Injection timing adjustment_08

Pump speed r/min 750 750 750

Boost pressure kPa 44 42.7 45.3

Boost pressure mmHg 330 320 340

Average injection quantity mm3/st. 63.9 62.9 64.9

Remarks
CBS

Injection timing adjustment_09

Pump speed r/min 600 600 600

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 48.5 46 51

Injection quantity adjustment

Pump speed r/min 2650 2650 2650

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 27.9 24.9 30.9

Difference in delivery mm3/st. 5.5

Basic *

Injection quantity adjustment_02

Pump speed r/min 2950 2950 2950

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 5

Governor adjustment

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 18.4 16.9 19.9

Difference in delivery mm3/st. 2.5

Basic *

Governor adjustment_02

Pump speed r/min 750 750 750

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 5

Governor adjustment_03

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 18.4 16.4 20.4

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 77 67 87

Basic *

Remarks
IDLE

Speed control lever angle

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1000 1000 1000

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Overflow quantity cm3/min 420 288 552

Stop lever angle

Pump speed r/min 1000 1000 1000

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Pressure kPa 411.5 382 441

Pressure kgf/cm2 4.2 3.9 4.5

Basic *

Stop lever angle_02

Pump speed r/min 1000 1000 1000

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Pressure kPa 411.5 382 441

Pressure kgf/cm2 4.2 3.9 4.5

Stop lever angle_03

Pump speed r/min 1500 1500 1500

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Pressure kPa 529.5 500 559

Pressure kgf/cm2 5.4 5.1 5.7

Stop lever angle_04

Pump speed r/min 2100 2100 2100

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Pressure kPa 666.5 637 696

Pressure kgf/cm2 6.8 6.5 7.1

0000001101

Pump speed r/min 1000 1000 1000

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Timer stroke mm 3.7 3.5 3.9

Basic *

_02

Pump speed r/min 500 500 500

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Timer stroke mm 1.5 0.7 2.3

_03

Pump speed r/min 1000 1000 1000

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Timer stroke mm 3.7 3.4 4

_04

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Timer stroke mm 4.7 4.1 5.3

_05

Pump speed r/min 1500 1500 1500

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Timer stroke mm 5.7 5.1 6.3

_06

Pump speed r/min 2000 2000 2000

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Timer stroke mm 7.8 7.2 8.4

_07

Pump speed r/min 2100 2100 2100

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Timer stroke mm 7.75 7.3 8.2

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1000 1000 1000

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 50 49.5 50.5

Timer stroke variation dT mm 0.7 0.5 0.9

Basic *

_02

Pump speed r/min 1000 1000 1000

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 50 49 51

Timer stroke variation dT mm 0.7 0.4 1

_03

Pump speed r/min 1000 1000 1000

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 40 38.5 41.5

Timer stroke variation dT mm 1.8 1.2 2.4

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 0.7 0.6 0.8

BCS stroke mm 6.5 6.3 6.7

Control lever angle alpha deg. 59 55 63

Control lever angle beta deg. 42 37 47

Test data Ex:

0000001801 ACCELERATOR LINK STROKE

Adjustment of the accelerator link stroke As shown in the figure, adjust so that the accelerator link's stroke between idle (B) and full speed (A) is L1. A = full speed B = idle C = A/T lever D = hole with diameter d
----------
L=32.9+-1mm d=Dia.5mm
----------
L=32.9+-1mm

Information:

1. Install the turbocharger on tool (A) as shown.2. Put alignment marks on three housings of the turbocharger for correct alignment during assembly. Loosen clamp (2), and remove the clamp and housing (1) from housing assembly (3). 3. Loosen clamp (4), and remove housing assembly (3) from housing (5). 4. Put the cartridge group in position in tool (B) as shown.
When the nut is loosened, do not put a side force on the shaft. This can result in a bent shaft.
5. Use a 5S9566 Sliding T-Wrench and a universal socket (6) to remove the nut that holds the compressor wheel to the wheel assembly.6. Remove compressor wheel (7) and the shims from wheel assembly (8).7. Remove housing assembly (3) from wheel assembly (8). 8. Remove ring (9) and backplate (10) from wheel assembly (8). 9. Use tool (C), and remove snap ring (11) from housing assembly (3). 10. Remove insert (12) and sleeve (13) from housing assembly (3). 11. Remove ring (14) from sleeve (13). 12. Remove two screws (15) and deflector (16) from housing assembly (3). 13. Remove ring (18) and bearing assembly (17) from the housing assembly. 14. Remove sleeve (19) and ring (20) from the housing assembly. 15. Remove O-ring seal (23) from the housing assembly.16. Use tool (D), and remove snap ring (22) from the housing assembly.17. Remove bearing (21). Remove the snap ring behind the bearing with tool (D). 18. Use tool (D), and remove snap ring (25) from the housing assembly.19. Remove bearing (24). Remove the snap ring behind the bearing with tool (D).20. Check all the parts of the turbocharger for damage. If the parts are damaged, use new parts for replacement. See Special Instruction, Form No. SMHS6854 for Turbocharger Reconditioning. Also see Guidelines For Reusable Parts, Form No. SEBF8018.Assemble Turbocharger
1. Make sure that all of the oil passages in the turbocharger cartridge housing are clean and free of dirt and foreign material. Do not put oil on any parts of the turbocharger until after the compressor wheel has been installed. After the turbocharger has been assembled, pour clean engine oil into the oil inlet of the turbocharger.
Make sure that the snap rings that hold bearings (24) and (21) in position in housing assembly (3) are installed with the round edge of the outside diameter toward the bearing.
2. Install the snap ring behind bearing (24) with tool (D).3. Install bearing (24) in housing assembly (3).4. Use tool (D), and install snap ring (25) in the housing assembly. 5. Install the snap ring behind bearing (21) with tool (D).6. Install bearing (21) in the housing assembly.7. Use tool (D), and install snap ring (22) in the housing assembly. 8. Put wheel assembly (8) in position on tool (B) as shown.9. Put backplate (10) in position on the wheel assembly. Put 6V2055 High Vacuum Grease