104740-7510 ZEXEL 9 460 612 904 BOSCH INJECTION-PUMP ASSEMBLY 9460612904 1047407510 1670038n04

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 460 612 904 9460612904

ZEXEL 104740-7510 1047407510

NISSAN 1670038N04 1670038n04

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Buy INJECTION-PUMP ASSEMBLY 104740-7510 zexel genuine, new aftermarket engine parts with delivery

Components :

0.	INJECTION-PUMP ASSEMBLY	104740-7510
1.	_
2.	FUEL INJECTION PUMP	104640-7510
3.	NUMBER PLATE	146950-4900
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105148-1121
8.	Nozzle and Holder	16600-43G03
9.	Open Pre:MPa(Kqf/cm2)	9.8{100}
10.	NOZZLE-HOLDER	105078-0050
11.	NOZZLE	105007-1130

Scheme ###:

1/6.	[1]	146601-0900	PACKING RING
6.	[1]	146100-0420	SUPPLY PUMP
9.	[1]	146103-0100	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0020	DRIVE SHAFT
12/1.	[1]	146200-0000	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-2320	ROLLER SET
24.	[1]	146303-0000	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146220-2520	CAM PLATE
30.	[1]	146600-0800	O-RING
31.	[1]	146311-7120	PUMP PLUNGER
32.	[1]	146301-0000	SLIDING PIECE
34.	[1]	146312-3200	COMPRESSION SPRING
34B.	[1]	146312-3000	COMPRESSION SPRING
34C.	[1]	146312-1800	COMPRESSION SPRING
35/1.	[1]	146690-3200	SHIM D11.5&9.4T0.1
35/1.	[1]	146690-3300	SHIM D11.5&9.4T0.2
35/1.	[1]	146690-3400	SHIM D11.5&9.4T0.25
35/1.	[1]	146690-3500	SHIM D11.5&9.4T1.0
35/1.	[1]	146690-4100	SHIM D11.5&9.4T2
35/1.	[1]	146690-4200	SHIM D11.5&9.4T0.5
35/1.	[1]	146690-4300	SHIM D11.5&9.4T0.75
36.	[1]	146600-0800	O-RING
37.	[1]	146310-4020	COVER
38.	[2]	146620-5000	BLEEDER SCREW
39.	[1]	146310-0100	COVER
40.	[2]	146620-5000	BLEEDER SCREW
41.	[1]	146312-3300	COMPRESSION SPRING
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0001	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0200	SHIM D17.0&5.2T1.00
48/1.	[1]	146603-0300	SHIM D17.0&5.2T1.20
48/1.	[1]	146603-0400	SHIM D17.0&5.2T1.50
48/1.	[1]	146603-0500	SHIM D17.0&5.2T1.80
48/1.	[1]	146690-1400	SHIM D17&5.2T0.9
48/1.	[1]	146690-1500	SHIM D17&5.2T1.1
48/1.	[1]	146690-1600	SHIM D17&5.2T1.3
48/1.	[1]	146690-1700	SHIM D17&5.2T1.4
48/1.	[1]	146690-1800	SHIM D17&5.2T1.6
48/1.	[1]	146690-1900	SHIM D17&5.2T1.7
49.	[2]	146234-0600	GUIDE PIN
50.	[1]	146403-3520	HYDRAULIC HEAD
50.	[1]	146403-3520	HYDRAULIC HEAD
50.	[1]	146403-3520	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0200	SHIM D9.5&3.0T1.94
52/1.	[1]	146420-0700	SHIM D9.5&3.0T2.04
52/1.	[1]	146420-1200	SHIM D9.5&3.0T2.14
52/1.	[1]	146420-1700	SHIM D9.5&3.0T2.24
52/1.	[1]	146420-2200	SHIM D9.5&3.0T2.34
52/1.	[1]	146420-2700	SHIM D9.5&3.0T2.44
52/1.	[1]	146420-3200	SHIM D9.5&3.0T2.54
52/1.	[1]	146420-3700	SHIM D9.5&3.0T2.64
52/1.	[1]	146420-5600	SHIM D9.5&3.0T1.84
54.	[4]	146433-0100	GASKET
55.	[4]	146430-3420	DELIVERY-VALVE ASSEMBLY VE34
56.	[4]	146432-0000	COMPRESSION SPRING
58.	[4]	146440-0220	FITTING
60.	[3]	139106-0100	FLAT-HEAD SCREW
66.	[1]	146600-0100	O-RING
67.	[1]	146503-2320	GOVERNOR COVER
67/1.	[1]	146508-8121	GOVERNOR COVER
67/13.	[1]	146621-3100	UNION NUT
67/14.	[1]	146621-1700	UNION NUT
67/15.	[1]	146526-6400	BLEEDER SCREW
67/16.	[1]	146526-3400	BLEEDER SCREW
67/78.	[1]	146600-4400	SEAL RING
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-3400	THREADED PIN L53.00
67/201B.	[1]	146545-3500	THREADED PIN L55.00
67/201C.	[1]	146545-3600	THREADED PIN L57.00
67/202.	[1]	139208-0900	UNION NUT
67/203.	[1]	146600-1200	O-RING
68.	[1]	146514-0620	CONTROL SHAFT
69.	[1]	139310-0200	PLAIN WASHER
72.	[1]	146537-7720	CONTROL LEVER
73.	[1]	014110-6440	LOCKING WASHER D12.2&6.1T1.5
75.	[1]	146621-0700	UNION NUT
79.	[1]	146926-2320	PLATE
95.	[1]	146561-7020	FULCRUM LEVER
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET D11.4&8.2T1.0
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0300	UNION NUT
108.	[1]	146570-0100	GOVERNOR SHAFT
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM D20.2&8.3T1.05
110/1.	[1]	146571-0100	SHIM D20.2&8.3T1.25
110/1.	[1]	146571-0200	SHIM D20.2&8.3T1.45
110/1.	[1]	146571-0300	SHIM D20.2&8.3T1.65
110/1.	[1]	146571-0400	SHIM D20.2&8.3T1.85
111.	[1]	146602-0600	PLAIN WASHER
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER
115.	[1]	146975-4200	SLIDING SLEEVE
116.	[1]	146576-0200	CAP
117/1.	[1]	146577-2400	PLUG L3.30
117/1.	[1]	146577-2500	PLUG L3.50
117/1.	[1]	146577-2600	PLUG L3.70
117/1.	[1]	146577-2700	PLUG L3.90
117/1.	[1]	146577-2800	PLUG L4.10
117/1.	[1]	146577-2900	PLUG L4.30
117/1.	[1]	146577-3000	PLUG L4.50
117/1.	[1]	146577-3100	PLUG L4.70
117/1.	[1]	146577-7200	PLUG L3.2
117/1.	[1]	146577-7300	PLUG L3.4
117/1.	[1]	146577-7400	PLUG L3.6
117/1.	[1]	146577-7500	PLUG L3.8
117/1.	[1]	146577-7600	PLUG L4.0
117/1.	[1]	146577-7700	PLUG L4.2
117/1.	[1]	146577-7800	PLUG L4.4
117/1.	[1]	146577-7900	PLUG L4.6
117/1.	[1]	146577-8000	PLUG L4.8
123.	[4]	139106-0200	FLAT-HEAD SCREW
130.	[1]	146421-0020	CAPSULE
130/2.	[1]	026508-1140	GASKET D11.4&8.2T1.0
130/3.	[1]	146422-0000	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0920	CONTROL VALVE
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146650-3920	PULLING ELECTROMAGNET
137.	[2]	139514-0200	GASKET
145.	[1]	146621-1000	UNION NUT
147.	[1]	146600-5000	O-RING
200.	[1]	146206-0100	COILED SPRING
217.	[1]	146541-3100	SLOTTED WASHER
218.	[1]	146587-9900	COILED SPRING
219.	[1]	146541-3000	BUSHING
220.	[1]	146587-8000	COILED SPRING
221.	[1]	146926-9100	BRACKET
222.	[2]	139006-4600	BLEEDER SCREW
223.	[1]	146670-7520	SWITCH
227.	[2]	020105-0940	BLEEDER SCREW
230.	[1]	146925-8320	BRACKET
231.	[1]	139006-4600	BLEEDER SCREW
236.	[1]	139006-4800	BLEEDER SCREW
237.	[1]	146620-0200	HEX-SOCKET-HEAD CAP SCREW
240.	[1]	146650-0720	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
243.	[1]	146621-1000	UNION NUT
244.	[1]	020118-1440	BLEEDER SCREW
245.	[2]	139512-0500	GASKET
246.	[1]	027412-2440	EYE BOLT
247.	[1]	146605-9120	PIPE
251.	[1]	014010-8140	PLAIN WASHER
309.	[1]	139006-5700	BLEEDER SCREW
310.	[1]	146673-9221	POTENTCIOMETER
310/2.	[1]	146926-2420	BRACKET
310/3.	[2]	139104-0400	FLAT-HEAD SCREW
310/4.	[1]	146620-2900	FLAT-HEAD SCREW
310/5.	[1]	146621-0500	UNION NUT
310/6.	[1]	146614-2300	JOINT CONNECTION
311.	[2]	010206-1040	HEX-SOCKET-HEAD CAP SCREW
312.	[1]	146659-1600	CLAMPING BAND
313.	[1]	139006-4600	BLEEDER SCREW
329.	[1]	146541-4900	PLAIN WASHER
800S.	[1]	146009-9520	PUMP HOUSING
800S/1/6.	[1]	146601-0900	PACKING RING
804S.	[1]	146232-0720	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
821S.	[1]	146210-5720	ROLLER SET
835S.	[1]	146598-1000	CAP
836S/1.	[1]	146598-0600	CAP L18
836S/1.	[1]	146598-0700	CAP L21
836S/1.	[1]	146598-0800	CAP L24
836S/1.	[1]	146598-0900	CAP L27
906.	[1]	146950-4900	NAMEPLATE
907.	[1]	025803-1640	WOODRUFF KEY

Include in #2:

104740-7510 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 612 904 9460612904

ZEXEL 104740-7510 1047407510

NISSAN 1670038N04 1670038n04

Zexel num

Bosch num

Firm num

Name

104740-7510

9 460 612 904

1670038N04 NISSAN

INJECTION-PUMP ASSEMBLY
TD27 K 11CJ INJECTION PUMP ASSY VE4 VE

104740-7510

9 460 612 904

1670038N04 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
TD27 K 11CJ INJECTION PUMP ASSY VE4 VE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

(Solenoid timer adjustment condition) OFF

Injection timing adjustment

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 52 51.5 52.5

Difference in delivery mm3/st. 3

Basic *

Injection timing adjustment_02

Pump speed r/min 2550 2550 2550

Average injection quantity mm3/st. 11.2 6.7 15.7

Injection timing adjustment_03

Pump speed r/min 2400 2400 2400

Average injection quantity mm3/st. 35 32.5 37.5

Injection timing adjustment_04

Pump speed r/min 2150 2150 2150

Average injection quantity mm3/st. 48.8 46.3 51.3

Injection timing adjustment_05

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 52 51 53

Injection timing adjustment_06

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 49.5 47 52

Injection quantity adjustment

Pump speed r/min 2400 2400 2400

Average injection quantity mm3/st. 35 33 37

Basic *

Injection quantity adjustment_02

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 5

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 9.3 7.3 11.3

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 3

Governor adjustment_03

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 9.3 7.3 11.3

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 77.5 60 95

Basic *

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1100 1100 1100

Overflow quantity with S/T ON cm3/min 390 258 522

_02

Pump speed r/min 1100 1100 1100

Overflow quantity with S/T ON cm3/min 489 360 618

Remarks
Without an O-ring

Stop lever angle

Pump speed r/min 1100 1100 1100

Pressure with S/T ON kPa 637.5 598 677

Pressure with S/T ON kgf/cm2 6.5 6.1 6.9

Pressure with S/T OFF kPa 490.5 461 520

Pressure with S/T OFF kgf/cm2 5 4.7 5.3

Basic *

Stop lever angle_02

Pump speed r/min 1100 1100 1100

Pressure with S/T ON kPa 637.5 598 677

Pressure with S/T ON kgf/cm2 6.5 6.1 6.9

Pressure with S/T OFF kPa 490.5 461 520

Pressure with S/T OFF kgf/cm2 5 4.7 5.3

Stop lever angle_03

Pump speed r/min 1700 1700 1700

Pressure with S/T OFF kPa 666.5 637 696

Pressure with S/T OFF kgf/cm2 6.8 6.5 7.1

Stop lever angle_04

Pump speed r/min 2150 2150 2150

Pressure with S/T OFF kPa 764.5 735 794

Pressure with S/T OFF kgf/cm2 7.8 7.5 8.1

0000001101

Pump speed r/min 1100 1100 1100

Timer stroke with S/T ON mm 6.2 5.8 6.6

Timer stroke with S/T OFF mm 3.8 3.6 4

Basic *

_02

Pump speed r/min 1100 1100 1100

Timer stroke with S/T ON mm 6.2 5.7 6.7

Timer stroke with S/T OFF mm 3.8 3.5 4.1

_03

Pump speed r/min 1700 1700 1700

Timer stroke with S/T OFF mm 6.5 5.9 7.1

_04

Pump speed r/min 2250 2250 2250

Timer stroke with S/T OFF mm 8.5 8 9

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.82 5.72 5.92

MS dimension mm 0.9 0.8 1

Control lever angle alpha deg. 55.5 51.5 59.5

Control lever angle beta deg. 36 31 41

Test data Ex:

0000001801 CONTROL LEVER ANGLE

Control lever angle measurement 1. Measure dimension Ya between the end of the lever and the flange face B. 2. Measure the lever angle from the R (plate) pin hole. (A) Lever angle measurement position
----------
Ya=8.4~12.2mm R=53mm
----------
Ya=8.4~12.2mm R=53mm Alpha=51.5~59.5deg Beta=31~41deg

0000001901 POTENTIOMETER ADJUSTMENT

Adjustment of the potentiometer Adjust the potentiometer so that the output voltage is as specified. Vi = applied voltage V = output voltage A = note B = adjusting point C = control lever position C1 = idle C2 = full speed D = potentiometer graph E = output F = idle switch G = full switch H = potentiometer output at connecting harnesses 2 and 3 I = switch OFF to ON at connecting harnesses 4 and 6 J = connecting harnesses 4 5 ON to OFF
----------

----------
V1=1.0V V2=MEASURE Vi=10V

0000002001 ACCELERATOR SWITCH ADJ

Adjustment of the accelerator switch ON - OFF changeover point: from idle to c (shim thickness L1) Idle to d: ON e~full: OFF L1:Thickness of the shim (A): Position of the idle lever
----------
c=4+-2deg d=4deg e=4deg L1=2.7+-0.13mm
----------
SW=SW10 T=6~9N-m(0.6~0.9Kgf-m) a=4+-2deg b=25+-2deg L1=2.7mm

Information:

(1) Oil cooler base bypass valve.Opening pressure ... 296 kPa (43 psi)(2) Base assembly.Tighten stud that holds filter assembly (3) to a torque of ... 68 7 N m (50 5 lb ft)(3) Filter assembly.(4) Cover. Tighten to a torque of ... 60 10 N m (44 7 lb ft)(5) Seal. Lubricate seal with lubricant being sealed.
Section A-A. Oil Filter Bypass Valve.The bypass opening pressure differential is 170 kPa (25 psi).(6) Seal.(7) Spring (8M3182):Assembled length ... 63.5 mm (2.50 in)Load at assembled length ... 36.5 N (8.92 lb)Free length after test ... 91.7 mm (3.61 in)Outside diameter ... 20.6 mm (.81 in)(8) Seal.(9) Plunger.
Section B-B. Oil Pump Bypass Valve.(10) Spring (2N6005):Assembled length ... 96.52 mm (3.800 in)Load at assembled length ... 92.52 N (20.817 lb)Operating length (min) ... 45.72 mm (1.800 in)Load at min operating length ... 257.55 N (57.949 lb)Free length after test ... 124.71 mm (4.910 in)Outside diameter ... 21.84 mm (.860 in)(11) Valve.(12) Seal.(13) Seal
Section C-C. High Pressure Relief Valve.The relief pressure is 696 kPa (101 psi).(14) Spacer.(15) Spring (1A2170):Assembled length ... 21.43 mm (.844 in)Load at assembled length ... 198.03 13.35 N (44.500 3.000 lb)Free length after test ... 31.00 mm (1.220 in)Outside diameter ... 19.60 mm (.772 in)(16) Seal.
Oil Cooler Bypass Valve.(17) Minimum stroke ... 8.4 mm (.33 in)(18) Length of valve fully compressed ... 44.2 1 mm (1.70 .04 in)(19) Length of valve fully extended ... 52.6 1 mm (2.10 .04 in)(B) Position "B".Valve Data:Start to close temperature ... 100 to 102.8°C (212 to 217°F)Position "B" temperature activation ... 111.1°C (232°F)Position "B" bypass opening pressure differential ... 155 17 kPa (22 2 psi)Fail safe activation temperature ... 126.7°C (260°F) Unit will stroke to and remain at position "B" at failsafe activation temperature.