104740-7300 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047407300 1670029g01

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104740-7300 1047407300

NISSAN-DIESEL 1670029G01 1670029g01

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Cross reference number

ZEXEL 104740-7300 1047407300

NISSAN-DIESEL 1670029G01 1670029g01

Zexel num

Bosch num

Firm num

Name

104740-7300
104740-7301

1670029G01 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
TD23 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

(Solenoid timer adjustment condition) OFF

Injection timing adjustment

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 44.3 43.8 44.8

Difference in delivery mm3/st. 3

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 43.8 41.2 45.2

Oil temperature degC 50 48 52

Injection timing adjustment_03

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 45.3 43.3 45.3

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 2150 2150 2150

Average injection quantity mm3/st. 38.8 35.7 39.9

Oil temperature degC 52 50 54

Injection quantity adjustment

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 30.1 28.1 32.1

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 30.1 27.1 33.1

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_03

Pump speed r/min 2550 2550 2550

Average injection quantity mm3/st. 8.8 5.3 12.3

Oil temperature degC 52 50 54

Injection quantity adjustment_04

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 6.5 4.5 8.5

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 6.5 4 9

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 45 80

Basic *

Oil temperature degC 48 46 50

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 45 80

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF

0000000901

Pump speed r/min 1100 1100 1100

Overflow quantity with S/T ON cm3/min 390 260 520

Oil temperature degC 50 48 52

_02

Pump speed r/min 1100 1100 1100

Overflow quantity with S/T ON cm3/min 490 360 620

Oil temperature degC 50 48 52

Remarks
Without S/T O-ring; S/T ON.

Stop lever angle

Pump speed r/min 1100 1100 1100

Pressure with S/T ON kPa 481 442 520

Pressure with S/T ON kgf/cm2 4.9 4.5 5.3

Pressure with S/T OFF kPa 373 344 402

Pressure with S/T OFF kgf/cm2 3.8 3.5 4.1

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1100 1100 1100

Pressure with S/T OFF kPa 373 334 412

Pressure with S/T OFF kgf/cm2 3.8 3.4 4.2

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1700 1700 1700

Pressure with S/T OFF kPa 510 471 549

Pressure with S/T OFF kgf/cm2 5.2 4.8 5.6

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1100 1100 1100

Timer stroke with S/T ON mm 4.2 3.8 4.6

Timer stroke with S/T OFF mm 2.5 2.3 2.7

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 700 700 700

Timer stroke with S/T OFF mm 0.5 0.5

Oil temperature degC 50 48 52

_03

Pump speed r/min 1100 1100 1100

Timer stroke with S/T ON mm 4.2 3.7 4.7

Timer stroke with S/T OFF mm 2.5 2.2 2.8

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 1700 1700 1700

Timer stroke with S/T OFF mm 4.6 4.1 5.1

Oil temperature degC 50 48 52

_05

Pump speed r/min 2550 2550 2550

Timer stroke with S/T OFF mm 7 6.5 7.4

Oil temperature degC 55 52 58

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 36 35.5 36.5

Timer stroke TA mm 2.1 2.1 2.1

Timer stroke variation dT mm 0.4 0.3 0.5

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 36 33.5 38.5

Timer stroke variation dT mm 0.4 0.2 0.6

Basic *

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.75 5.65 5.85

MS dimension mm 1 0.9 1.1

Control lever angle alpha deg. 25 23 27

Control lever angle beta deg. 36 31 41

Information:

9N2648 Flywheel AssemblyMake reference to Flywheel Runout for the correct method of flywheel inspection.(1) Put 2P2506 Thread Lubrication on all bolt threads that hold flywheel to crankshaft and tighten to a torque of ... 270 25 N m (200 20 lb ft)(2) Maximum permissible temperature of the gear for installation on the flywheel (do not use a torch) ... 315°C (600°F)9N0676 Flywheel Group
9N2649 Flywheel AssemblyMake reference to Flywheel Runout for the correct method of flywheel inspection.(1) Put 2P2506 Thread Lubricant on all bolt threads that hold flywheel to crankshaft and tighten to a torque of ... 270 25 N m (200 20 lb ft)(2) Maximum permissible temperature of the gear for installation on the flywheel (do not use a torch) ... 315°C (600°F)9N0678 Flywheel Group
4W6730 FlywheelMake reference to Flywheel Runout for correct method of flywheel inspection. (1) Put 2P2506 Thread Lubricant on all bolt threads that hold flywheel to crankshaft and tighten to a torque of ... 270 25 N m (200 20 lb ft)6N1299 Flywheel Group
6N1301 Flywheel AssemblyMake reference to Flywheel Runout for the correct method of flywheel inspection.(1) Put 2P2506 Thread Lubricant on all bolt threads that hold flywheel to crankshaft and tighten to a torque of ... 270 25 N m (200 20 lb ft)(2) Maximum permissible temperature of the gear for installation on the flywheel (do not use a torch) ... 315°C (600°F)4W7370 Flywheel Group
4W7186 Flywheel AssemblyMake reference to Flywheel Runout for the correct method of flywheel inspection.(1) Maximum permissible temperature of the gear for installation on the flywheel (do not use a torch) ... 315°C (600°F)(2) Put 2P2506 Thread Lubricant on all bolt threads that hold flywheel to crankshaft and tighten to a torque of ... 270 25 N (200 20 lb ft)(3) Bore in bushing ... 52.007 0.013 mm (2.0475 .0005 in)(4) Diameter of bushing ... 72.022 0.015 mm (2.8355 .0006 in) Bore in flywheel ... 71.971 0.015 mm (2.8335 .0006 in)