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104740-6120 ZEXEL 9 460 620 021 BOSCH INJECTION-PUMP ASSEMBLY 9460620021 1047406120 8971392700


 

Information injection-pump assembly

BOSCH 9 460 620 021 9460620021
ZEXEL 104740-6120 1047406120
ISUZU 8971392700 8971392700
104740-6120 INJECTION-PUMP ASSEMBLY
Rating:
49
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Components :

0. INJECTION-PUMP ASSEMBLY 104740-6120
1. _
2. FUEL INJECTION PUMP 104640-6120
3. NUMBER PLATE 146967-1100
4. _
5. CAPSULE 146620-0120
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105158-2225
8. Nozzle and Holder 8-97043-760-2
9. Open Pre:MPa(Kqf/cm2) 14.7{150}
10. NOZZLE-HOLDER 105088-1090
11. NOZZLE 105007-1223

Scheme ###:

PACKING RING
1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-1620 DRIVE SHAFT
12/1. [1] 146200-0500 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-1921 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-0020 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-2000 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
33. [1] 146603-0700 SHIM D17.5&7.5T0.60
34. [1] 146302-3700 COMPRESSION SPRING
34B. [1] 146306-0200 COMPRESSION SPRING
34C. [1] 146306-1700 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-0800 O-RING
37. [1] 146310-0700 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM
48/1. [1] 146690-5900 SHIM
48/1. [1] 146690-6000 SHIM
48/1. [1] 146690-6100 SHIM
48/1. [1] 146690-6200 SHIM
48/1. [1] 146690-6300 SHIM
48/1. [1] 146690-6400 SHIM
48/1. [1] 146690-6500 SHIM
48/1. [1] 146690-6600 SHIM
48/1. [1] 146690-6700 SHIM
48/1. [1] 146690-6800 SHIM
48/1. [1] 146690-6900 SHIM
48/1. [1] 146690-7000 SHIM
48/1. [1] 146690-7100 SHIM
48/1. [1] 146690-7200 SHIM
48/1. [1] 146690-7300 SHIM
48/1. [1] 146690-7400 SHIM
48/1. [1] 146690-7500 SHIM
48/1. [1] 146690-7800 SHIM
49. [2] 146234-0020 GUIDE PIN
50. [1] 146400-5720 HYDRAULIC HEAD
50. [1] 146400-5720 HYDRAULIC HEAD
50. [1] 146400-5720 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET D12&6.4T1.00
55. [4] 146430-0320 DELIVERY-VALVE ASSEMBLY
56. [4] 146432-0000 COMPRESSION SPRING
58. [4] 146440-0120 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146760-3520 MANIFOLD-PRESSURE COMP.
67/1. [1] 146805-6421 GOVERNOR COVER
67/13. [1] 013020-6040 UNION NUT M6P1H5
67/14. [1] 146621-1700 UNION NUT
67/15. [1] 146526-2800 BLEEDER SCREW
67/16. [1] 146526-3000 BLEEDER SCREW
67/23. [1] 146929-9220 BRACKET
67/24. [2] 139006-4700 BLEEDER SCREW
67/26. [1] 146925-0720 BRACKET
67/31. [1] 146710-0800 BUSHING
67/32. [1] 146711-0000 PLATE
67/33. [1] 139218-0400 UNION NUT
67/34. [1] 146712-0700 BEARING PIN
67/35. [1] 146621-0300 UNION NUT
67/36. [1] 146600-1400 O-RING
67/37. [1] 146710-0100 BUSHING
67/38. [1] 139506-0200 GASKET D8.9&6.8T1.00
67/39. [1] 146620-0300 CAPSULE
67/40. [1] 026512-1540 GASKET D15.4&12.2T1.50
67/41. [1] 146713-4100 ADJUSTING PIN
67/42. [2] 146714-0000 PLATE
67/43. [1] 146715-0000 DIAPHRAGM
67/44. [1] 139306-0100 LOCKING WASHER
67/45. [1] 013030-6040 UNION NUT M6P1H3.6
67/46. [1] 146716-0000 UNION NUT
67/47. [1] 146717-3000 COILED SPRING
67/48/1. [1] 146720-0000 SPACER BUSHING L3.7
67/48/1. [1] 146720-0100 SPACER BUSHING L3.9
67/48/1. [1] 146720-0200 SPACER BUSHING L4.1
67/48/1. [1] 146720-0300 SPACER BUSHING L4.3
67/48/1. [1] 146720-0400 SPACER BUSHING L4.5
67/48/1. [1] 146720-0500 SPACER BUSHING L4.7
67/48/1. [1] 146720-0600 SPACER BUSHING L4.9
67/48/1. [1] 146720-0700 SPACER BUSHING L5.1
67/48/1. [1] 146720-0800 SPACER BUSHING L5.3
67/48/1. [1] 146720-0900 SPACER BUSHING L2.7
67/48/1. [1] 146720-1000 SPACER BUSHING L2.9
67/48/1. [1] 146720-1100 SPACER BUSHING L3.1
67/48/1. [1] 146720-1200 SPACER BUSHING L3.3
67/48/1. [1] 146720-1300 SPACER BUSHING L3.5
67/48/1. [1] 146720-1400 SPACER BUSHING L2.8
67/48/1. [1] 146720-1500 SPACER BUSHING L3.0
67/48/1. [1] 146720-1600 SPACER BUSHING L3.2
67/48/1. [1] 146720-1700 SPACER BUSHING L3.4
67/48/1. [1] 146720-1800 SPACER BUSHING L3.6
67/48/1. [1] 146720-1900 SPACER BUSHING L3.8
67/48/1. [1] 146720-2000 SPACER BUSHING L4.0
67/48/1. [1] 146720-2100 SPACER BUSHING L4.2
67/48/1. [1] 146720-2200 SPACER BUSHING L4.4
67/48/1. [1] 146720-2300 SPACER BUSHING L4.6
67/48/1. [1] 146720-2400 SPACER BUSHING L4.8
67/48/1. [1] 146720-2500 SPACER BUSHING L5.0
67/48/1. [1] 146720-2600 SPACER BUSHING L5.2
67/48/1. [1] 146720-2700 SPACER BUSHING L5.4
67/48/1. [1] 146720-2800 SPACER BUSHING L5.5
67/48/1. [1] 146720-2900 SPACER BUSHING L5.6
67/48/1. [1] 146720-4500 SPACER BUSHING L1.8
67/48/1. [1] 146720-4600 SPACER BUSHING L1.9
67/48/1. [1] 146720-4700 SPACER BUSHING L2.0
67/48/1. [1] 146720-4800 SPACER BUSHING L2.1
67/48/1. [1] 146720-4900 SPACER BUSHING L2.2
67/48/1. [1] 146720-5000 SPACER BUSHING L2.3
67/48/1. [1] 146720-5100 SPACER BUSHING L2.4
67/48/1. [1] 146720-5200 SPACER BUSHING L2.5
67/48/1. [1] 146720-5300 SPACER BUSHING L2.6
67/48/1. [1] 146725-2500 SPACER BUSHING L5.7
67/48/1. [1] 146725-2600 SPACER BUSHING L5.8
67/48/1. [1] 146725-2700 SPACER BUSHING L5.9
67/48/1. [1] 146725-2800 SPACER BUSHING L6.0
67/48/1. [1] 146725-2900 SPACER BUSHING L6.1
67/48/1. [1] 146725-3000 SPACER BUSHING L6.2
67/48/1. [1] 146725-3100 SPACER BUSHING L6.3
67/48/1. [1] 146725-3200 SPACER BUSHING L6.4
67/48/1. [1] 146725-3300 SPACER BUSHING L6.5
67/48/1. [1] 146725-3400 SPACER BUSHING L6.6
67/48/1. [1] 146725-3500 SPACER BUSHING L6.7
67/48/1. [1] 146725-3600 SPACER BUSHING L6.8
67/48/1. [1] 146725-3700 SPACER BUSHING L6.9
67/48/1. [1] 146725-3800 SPACER BUSHING L7.0
67/48/1. [1] 146725-3900 SPACER BUSHING L7.1
67/48/1. [1] 146725-4000 SPACER BUSHING L7.2
67/48/1. [1] 146725-4100 SPACER BUSHING L7.3
67/48/1. [1] 146725-4200 SPACER BUSHING L7.4
67/48/1. [1] 146725-4300 SPACER BUSHING L7.5
67/49. [1] 146721-0820 COVER
67/54. [4] 139006-4500 BLEEDER SCREW
67/56. [1] 146723-0200 CONTROL LEVER
67/57. [1] 146712-0100 BEARING PIN
67/58. [2] 146620-0600 CAPSULE
67/59. [2] 026506-1040 GASKET D9.9&6.2T1
67/60. [1] 146724-0300 ELEMENT
67/61. [1] 146724-0600 CAPSULE
67/78. [1] 146600-4400 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146810-4820 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146831-6920 CONTROL LEVER
72B. [1] 146831-7020 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER
75. [1] 013020-6040 UNION NUT M6P1H5
95. [1] 146861-4120 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0420 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER D20&8.4T1.40
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER D17&6.4T1.60
115. [1] 146575-2500 SLIDING SLEEVE
116. [1] 146576-0000 SEALING CAP
117/1. [1] 146577-1800 PLUG L2.10
117/1. [1] 146577-1900 PLUG L2.30
117/1. [1] 146577-2000 PLUG L2.50
117/1. [1] 146577-2100 PLUG L2.70
117/1. [1] 146577-2200 PLUG L2.90
117/1. [1] 146577-2300 PLUG L3.10
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-3200 PLUG L4.90
117/1. [1] 146577-3300 PLUG L5.10
117/1. [1] 146577-6700 PLUG L2.2
117/1. [1] 146577-6800 PLUG L2.4
117/1. [1] 146577-6900 PLUG L2.6
117/1. [1] 146577-7000 PLUG L2.8
117/1. [1] 146577-7100 PLUG L3.0
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
117/1. [1] 146577-8100 PLUG L5.0
117/1. [1] 146877-0000 PLUG L5.2
117/1. [1] 146877-0100 PLUG L5.3
117/1. [1] 146877-0200 PLUG L5.4
117/1. [1] 146877-0300 PLUG L5.5
117/1. [1] 146877-4700 PLUG
117/1. [1] 146877-4800 PLUG
117/1. [1] 146877-4900 PLUG
117/1. [1] 146877-5000 PLUG
123. [4] 146620-0500 HEX-SOCKET-HEAD CAP SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0920 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-1520 OVER FLOW VALVE
137. [2] 139512-0500 GASKET
138. [1] 146608-9620 INLET UNION
200. [1] 146206-0100 COILED SPRING
205. [1] 146201-0100 WOODRUFF KEY
214. [1] 146542-5000 BUSHING
216. [1] 146542-5100 BUSHING
217. [1] 146541-3100 SLOTTED WASHER
218. [1] 146592-8900 COILED SPRING
219. [1] 146541-3000 BUSHING
220. [1] 146592-3700 COILED SPRING
230. [1] 146932-9421 BRACKET
231. [3] 139006-4800 BLEEDER SCREW
231. [3] 139006-4800 BLEEDER SCREW
232. [1] 146933-6120 BRACKET
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146688-0120 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 407911-1391 CONTROL UNIT
243. [1] 146621-4900 UNION NUT
245. [3] 139512-0500 GASKET
246. [1] 146125-0020 EYE BOLT
247. [1] 146608-1220 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
280. [1] 146360-7421 START ADVANCE ASSY
281. [1] 146600-0800 O-RING
282. [1] 020306-1240 BLEEDER SCREW
287. [1] 020106-3540 BLEEDER SCREW
360. [1] 146663-1700 BUSHING
361. [1] 146649-8900 CAP
362. [2] 146620-8402 BLEEDER SCREW
363. [1] 146932-7200 PLATE
364. [1] 020105-0940 BLEEDER SCREW
366. [1] 146659-5200 CLAMPING BAND
455. [1] 146549-4720 RACK
460. [2] 016010-0440 LOCKING WASHER
461. [1] 014010-4140 PLAIN WASHER D10&4.5T0.8
800S. [1] 146018-2021 PUMP HOUSING
800S/4. [1] 146601-0700 PACKING RING
804S. [1] 146232-0320 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
812S. [1] 146600-1920 PARTS SET
821S. [1] 146210-5720 ROLLER SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
903. [1] 146620-0120 CAPSULE
903/2. [1] 146600-1300 O-RING &13W1.9
906. [1] 146967-1100 NAMEPLATE
906. [1] 146967-1100 NAMEPLATE

Include in #2:

104740-6120 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 620 021 9460620021
ZEXEL 104740-6120 1047406120
ISUZU 8971392700 8971392700


Zexel num
Bosch num
Firm num
Name
104740-6120 
9 460 620 021 
8971392700  ISUZU
INJECTION-PUMP ASSEMBLY
4EE1TC K 11CJ INJECTION PUMP ASSY VE4 VE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Boost pressure kPa   33.3 32 34.6
Boost pressure mmHg   250 240 260
Average injection quantity mm3/st.   43.7 43.2 44.2
Difference in delivery mm3/st.   3.5
Basic   *
Remarks
CBS  
Injection timing adjustment_02
Pump speed r/min   1500 1500 1500
Boost pressure kPa   72.6 71.3 73.9
Boost pressure mmHg   545 535 555
Average injection quantity mm3/st.   49.5 49 50
Difference in delivery mm3/st.   3.5
Basic   *
Remarks
Full  
Injection timing adjustment_03
Pump speed r/min   550 550 550
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   39.4 36.4 42.4
Injection timing adjustment_04
Pump speed r/min   1000 1000 1000
Boost pressure kPa   33.3 32 34.6
Boost pressure mmHg   250 240 260
Average injection quantity mm3/st.   43.7 42.7 44.7
Difference in delivery mm3/st.   3.5
Basic   *
Remarks
CBS  
Injection timing adjustment_05
Pump speed r/min   1250 1250 1250
Boost pressure kPa   72.6 71.3 73.9
Boost pressure mmHg   545 535 555
Average injection quantity mm3/st.   51.4 48.9 53.9
Injection timing adjustment_06
Pump speed r/min   1500 1500 1500
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   35.3 32.8 37.8
Injection timing adjustment_07
Pump speed r/min   1500 1500 1500
Boost pressure kPa   72.6 71.3 73.9
Boost pressure mmHg   545 535 555
Average injection quantity mm3/st.   49.5 48.5 50.5
Difference in delivery mm3/st.   3.5
Basic   *
Remarks
Full  
Injection timing adjustment_08
Pump speed r/min   2200 2200 2200
Boost pressure kPa   72.6 71.3 73.9
Boost pressure mmHg   545 535 555
Average injection quantity mm3/st.   51 48 54
Injection quantity adjustment
Pump speed r/min   2600 2600 2600
Boost pressure kPa   72.6 71.3 73.9
Boost pressure mmHg   545 535 555
Average injection quantity mm3/st.   22.2 19.2 25.2
Difference in delivery mm3/st.   5.5
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2400 2400 2400
Boost pressure kPa   72.6 71.3 73.9
Boost pressure mmHg   545 535 555
Average injection quantity mm3/st.   47.5 40 55
Injection quantity adjustment_03
Pump speed r/min   2600 2600 2600
Boost pressure kPa   72.6 71.3 73.9
Boost pressure mmHg   545 535 555
Average injection quantity mm3/st.   22.2 18.7 25.7
Difference in delivery mm3/st.   5.5
Basic   *
Injection quantity adjustment_04
Pump speed r/min   2850 2850 2850
Boost pressure kPa   72.6 71.3 73.9
Boost pressure mmHg   545 535 555
Average injection quantity mm3/st.   5
Governor adjustment
Pump speed r/min   415 415 415
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   14.2 12.2 16.2
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   29.4 23.4 35.4
Governor adjustment_03
Pump speed r/min   415 415 415
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   14.2 12.2 16.2
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_04
Pump speed r/min   1000 1000 1000
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   5
Timer adjustment
Pump speed r/min   150 150 150
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   32.9 22.9 47.9
Basic   *
Remarks
IDLE  
Timer adjustment_02
Pump speed r/min   150 150 150
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   32.9 22.9 47.9
Remarks
IDLE  
Speed control lever angle
Pump speed r/min   415 415 415
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF at idling position  
0000000901
Pump speed r/min   1250 1250 1250
Boost pressure kPa   72.6 71.3 73.9
Boost pressure mmHg   545 535 555
Overflow quantity cm3/min   640 510 770
Stop lever angle
Pump speed r/min   1250 1250 1250
Boost pressure kPa   72.6 71.3 73.9
Boost pressure mmHg   545 535 555
Pressure kPa   412 392 432
Pressure kgf/cm2   4.2 4 4.4
Basic   *
Stop lever angle_02
Pump speed r/min   600 600 600
Boost pressure kPa   72.6 71.3 73.9
Boost pressure mmHg   545 535 555
Pressure kPa   235 206 264
Pressure kgf/cm2   2.4 2.1 2.7
Stop lever angle_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   72.6 71.3 73.9
Boost pressure mmHg   545 535 555
Pressure kPa   412 392 432
Pressure kgf/cm2   4.2 4 4.4
Basic   *
Stop lever angle_04
Pump speed r/min   2300 2300 2300
Boost pressure kPa   72.6 71.3 73.9
Boost pressure mmHg   545 535 555
Pressure kPa   677 638 716
Pressure kgf/cm2   6.9 6.5 7.3
0000001101
Pump speed r/min   1250 1250 1250
Boost pressure kPa   72.6 71.3 73.9
Boost pressure mmHg   545 535 555
Timer stroke mm   3.1 2.9 3.3
Basic   *
_02
Pump speed r/min   600 600 600
Boost pressure kPa   72.6 71.3 73.9
Boost pressure mmHg   545 535 555
Timer stroke mm   0.5 0.1 1.5
_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   72.6 71.3 73.9
Boost pressure mmHg   545 535 555
Timer stroke mm   3.1 2.8 3.4
Basic   *
_04
Pump speed r/min   2000 2000 2000
Boost pressure kPa   72.6 71.3 73.9
Boost pressure mmHg   545 535 555
Timer stroke mm   6.1 5.5 6.7
_05
Pump speed r/min   2300 2300 2300
Boost pressure kPa   72.6 71.3 73.9
Boost pressure mmHg   545 535 555
Timer stroke mm   7 6.6 7.4
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1250 1250 1250
Boost pressure kPa   72.6 71.3 73.9
Boost pressure mmHg   545 535 555
Average injection quantity mm3/st.   35 34 36
Timer stroke TA mm   2.6 2.4 2.8
Timer stroke variation dT mm   0.5 0.5 0.5
Basic   *
_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   72.6 71.3 73.9
Boost pressure mmHg   545 535 555
Average injection quantity mm3/st.   51.4 48.9 53.9
Timer stroke TA mm   3.1 2.8 3.4
_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   72.6 71.3 73.9
Boost pressure mmHg   545 535 555
Average injection quantity mm3/st.   35 33.5 36.5
Timer stroke TA mm   2.6 2.3 2.9
Timer stroke variation dT mm   0.5 0.5 0.5
Basic   *
_04
Pump speed r/min   1250 1250 1250
Boost pressure kPa   72.6 71.3 73.9
Boost pressure mmHg   545 535 555
Average injection quantity mm3/st.   27 25.5 28.5
Timer stroke TA mm   1.9 1.4 2.4
Timer stroke variation dT mm   1.2 1.2 1.2
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.9 0.8 1
BCS stroke mm   4 3.9 4.1
Control lever angle alpha deg.   20 16 24
Control lever angle beta deg.   42 38 46

Test data Ex:

0000001801 W-CSD ADJUSTMENT

Test data 104740-6120
Adjustment of the W-CSD 1. Adjustment of the timer stroke Adjust screw (A) so that the timer stroke is the value determined from the graph. 2. Adjustment of the position of the intermediate lever. Insert the shim (L1) between the control lever (I) and the idle set screw (G). Align the intermediate lever (F) with the aligning mark and then fix the intermediate lever adjusting screw (E) so that (E) contacts the control lever. 3. Adjustment of the FICD Insert a shim (L2) between the control lever and the idle set screw (G). Use the screw B to adjust the position of the CSD lever D so that it operates the intermediate lever via the rod E. Fix using the nut B'. X:Temperature t (deg C) Y1:Timer stroke TA (mm) Y2:Control lever position: theta, L (mm) N:Pump speed (K): Aligning mark (O) timer stroke (mm)...(1) :TA = -0.041t + 2.42 (-20 deg C <= t <= 60 deg C) (P) lever angle (deg) - (2): theta 1 = -0.068t + 4.56 (-20 deg C <= t <=20 deg C) theta 2 = -0.09t + 5.0 (20 deg C <= t <=55 deg C) (Q) lever position (mm) - (3): L1 = -0.0225t + 1.49 (-20 deg C <= t <= 20 deg C) L2 = -0.0295t + 1.63 (20 deg C <= t <= 50 deg C) The (Q) indicates the clearance between the control lever and the idle set screw. (R): cooling water temperature (deg C). (S): cooling water temperature: increase direction
----------
L1=0.3+-0.05mm L2=L1+-0.05mm
----------
L1=0.3+-0.05mm N1=500r/min a=20degC b=-20degC c=1.44+-1deg d=4.16+-3deg O1=1.9+-0.4mm O2=3.4+-0.6mm Q1=0.5+-0.3mm Q2=1.3+-1mm




Information:

Fuel Recommendations
Fill the fuel tank at the end of each day of operation to drive out moist air and prevent condensation. Maintain a fairly consistent level in the day tank (near the top) to avoid drawing moisture into the tank as the level decreases.Do not fill the tank to the top. Fuel expands as it warms, and may overflow.Do not fill fuel filters with fuel before installing them. Contaminated fuel causes accelerated wear to fuel system parts.
Use fuel only as recommended in this section. Fuel grades recommended for use in Caterpillar diesel engines are: No.2-D diesel fuel with low sulfur (0.05 percent maximum), or regular sulfur (0.5 percent maximum). No. 1 grades are acceptable.The following chart lists worldwide fuel standards which meet Caterpillar requirements. Aviation kerosene-type fuels meeting acceptable limits may also be used as an engine fuel. The following chart lists some of the acceptable kerosene-type fuels. Fuel viscosity is a major concern with aviation fuels. A minimum viscosity of 1.4 cSt at 38°C (100°F) is required to properly lubricate Caterpillar fuel system components. These kerosene-type fuels have a lower viscosity for low temperature operation.The kerosene-type fuels have less energy per unit volume than diesel fuels, producing less peak power. More kerosene-type fuel is needed than diesel fuel to do the same amount of work.Caterpillar Diesel Engines are capable of burning a wide range of distillate fuels. Burning clean, stable blends of distillate fuel meeting the following requirements will provide quality engine service life. When economics or fuel availability dictate, other fuel types may be burned in the engine. Consult your Caterpillar dealer for more information and advice on any specific fuel.Cetane Number
Under average starting conditions, direct injection engines require a minimum cetane number of 40. A higher cetane value may be required for high altitude or cold weather operation.Filterability
Clean fuels should have no more than 0.1 percent of sediment and water. Fuel stored for extended periods of time may oxidize and form solids, causing filtering problems.Pour Point
Fuel pour point should be at least 6°C (10°F) below the lowest ambient temperature at which the engines must start and operate. Lower pour points of No.1 or No.1-D fuel may be necessary in extremely cold weather.Cloud Point
The cloud point should be below the lowest ambient temperature at which the engines must start and operate, to prevent the fuel filter elements from plugging with wax crystals. Refer to Fuel Problems in Cold Weather Operation for additional information.Viscosity
Fluid viscosity is a measure of resistance to flow. Fuel viscosity is important because it effects lubrication of fuel system components, and fuel atomization. The provided viscosity limits address both of those effects.Additives
Fuel additives are generally not recommended or needed for the specified fuels listed. Acetone improvers can be used as necessary for direct injection engine requirements. Biocides may be needed to eliminate microorganism growth in storage tanks. In cold conditions, treatment for entrained water may also be necessary.Consult your fuel supplier about the use of additives to prevent incompatibility among additives already in

Have questions with 104740-6120?





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