Information injection-pump assembly
BOSCH
9 460 610 218
9460610218
ZEXEL
104740-4620
1047404620
Rating:
Cross reference number
BOSCH
9 460 610 218
9460610218
ZEXEL
104740-4620
1047404620
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105000-2010
Bosch type code
NP-DN12SD12TT
Nozzle holder
105780-2080
Opening pressure
MPa
14.7
14.7
15.19
Opening pressure
kgf/cm2
150
150
155
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840
Inside diameter - outside diameter - length (mm) mm 2-6-840
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
38.4
37.9
38.9
Difference in delivery
mm3/st.
3
Basic
*
Injection timing adjustment_02
Pump speed
r/min
2350
2350
2350
Average injection quantity
mm3/st.
14.7
11.2
18.2
Injection timing adjustment_03
Pump speed
r/min
2100
2100
2100
Average injection quantity
mm3/st.
36.4
34.4
38.4
Injection timing adjustment_04
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
38.4
37.4
39.4
Injection timing adjustment_05
Pump speed
r/min
600
600
600
Average injection quantity
mm3/st.
34.8
32.8
36.8
Injection quantity adjustment
Pump speed
r/min
2350
2350
2350
Average injection quantity
mm3/st.
14.7
11.7
17.7
Basic
*
Injection quantity adjustment_02
Pump speed
r/min
2450
2450
2450
Average injection quantity
mm3/st.
5
Governor adjustment
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
6.5
4.5
8.5
Difference in delivery
mm3/st.
2
Basic
*
Governor adjustment_02
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
6.5
4.5
8.5
Governor adjustment_03
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
3
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
62.5
45
80
Basic
*
Speed control lever angle
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
0
0
0
Remarks
Magnet OFF
Magnet OFF
0000000901
Pump speed
r/min
1000
1000
1000
Overflow quantity
cm3/min
180
48
312
Stop lever angle
Pump speed
r/min
1000
1000
1000
Pressure
kPa
421.5
392
451
Pressure
kgf/cm2
4.3
4
4.6
Basic
*
Stop lever angle_02
Pump speed
r/min
600
600
600
Pressure
kPa
333.5
304
363
Pressure
kgf/cm2
3.4
3.1
3.7
Stop lever angle_03
Pump speed
r/min
1000
1000
1000
Pressure
kPa
421.5
392
451
Pressure
kgf/cm2
4.3
4
4.6
Stop lever angle_04
Pump speed
r/min
2100
2100
2100
Pressure
kPa
676.5
647
706
Pressure
kgf/cm2
6.9
6.6
7.2
0000001101
Pump speed
r/min
1000
1000
1000
Timer stroke
mm
1.7
1.5
1.9
Basic
*
_02
Pump speed
r/min
1000
1000
1000
Timer stroke
mm
1.7
1.4
2
_03
Pump speed
r/min
1400
1400
1400
Timer stroke
mm
3.3
2.7
3.9
_04
Pump speed
r/min
2100
2100
2100
Timer stroke
mm
6.2
5.6
6.8
_05
Timer stroke
mm
6.6
6.2
7
Remarks
Full stroke
Full stroke
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
5.75
5.65
5.85
MS dimension
mm
1.2
1.1
1.3
Pre-stroke
mm
0.28
0.26
0.3
Control lever angle alpha
deg.
25
21
29
Control lever angle beta
deg.
42
37
47
Information:
Lubricant Viscosity Recommendations
The proper SAE grade of oil to select is determined by the minimum outside temperature at which the engine will be started and the maximum outside temperature in which the engine will be operating. This recommendation is to ensure the correct viscosity is used until the next oil change. Engine start-up at lower than specified ambient temperature requires caution. Start-up at very low ambient temperatures may require a jacket water heater, auxiliary oil heaters or other methods to increase the engine crankcase and surrounding temperatures. When operating below -20°C (-4°F) refer to Caterpillar for information.The use of multi-viscosity oils is preferred because of full protection through a wider temperature range. See chart for recommended viscosity and temperature range. To determine if the oil in the crankcase will flow in cold weather, remove the oil dipstick before starting. If the oil will flow off, the oil is fluid enough to circulate properly.Lubricant Viscosity Chart
Refill Capacities
Engine Crankcase Oil Capacity
The crankcase refill capacities reflect the engine crankcase capacity plus on-engine oil filter change. If equipped with an auxiliary oil filter system, consult the oil filter system manufacturer for information.Total Cooling System Capacity
The Total Cooling System capacity will vary, depending on the engine model (3114 or 3116), radiator system size and capacity provided by truck/vehicle manufacturer. In order to properly maintain the cooling system, Total Cooling System capacity must be known. The chart below is left blank and should be filled in by the customer to determine the Total Cooling System Capacity for his engine and application.Add 0.25 liter (0.5 U.S. pint) of Caterpillar liquid supplemental coolant additive (Conditioner) for every 30 liter (8 U.S. gallon) of cooling system capacity to maintain the cooling system at Every 250 Service Hours.
The proper SAE grade of oil to select is determined by the minimum outside temperature at which the engine will be started and the maximum outside temperature in which the engine will be operating. This recommendation is to ensure the correct viscosity is used until the next oil change. Engine start-up at lower than specified ambient temperature requires caution. Start-up at very low ambient temperatures may require a jacket water heater, auxiliary oil heaters or other methods to increase the engine crankcase and surrounding temperatures. When operating below -20°C (-4°F) refer to Caterpillar for information.The use of multi-viscosity oils is preferred because of full protection through a wider temperature range. See chart for recommended viscosity and temperature range. To determine if the oil in the crankcase will flow in cold weather, remove the oil dipstick before starting. If the oil will flow off, the oil is fluid enough to circulate properly.Lubricant Viscosity Chart
Refill Capacities
Engine Crankcase Oil Capacity
The crankcase refill capacities reflect the engine crankcase capacity plus on-engine oil filter change. If equipped with an auxiliary oil filter system, consult the oil filter system manufacturer for information.Total Cooling System Capacity
The Total Cooling System capacity will vary, depending on the engine model (3114 or 3116), radiator system size and capacity provided by truck/vehicle manufacturer. In order to properly maintain the cooling system, Total Cooling System capacity must be known. The chart below is left blank and should be filled in by the customer to determine the Total Cooling System Capacity for his engine and application.Add 0.25 liter (0.5 U.S. pint) of Caterpillar liquid supplemental coolant additive (Conditioner) for every 30 liter (8 U.S. gallon) of cooling system capacity to maintain the cooling system at Every 250 Service Hours.