Information injection-pump assembly
BOSCH
9 460 610 187
9460610187
ZEXEL
104740-3610
1047403610
Rating:
Cross reference number
BOSCH
9 460 610 187
9460610187
ZEXEL
104740-3610
1047403610
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105000-2010
Bosch type code
NP-DN12SD12TT
Nozzle holder
105780-2080
Opening pressure
MPa
14.7
14.7
15.19
Opening pressure
kgf/cm2
150
150
155
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840
Inside diameter - outside diameter - length (mm) mm 2-6-840
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
1250
1250
1250
Average injection quantity
mm3/st.
45.8
45.3
46.3
Difference in delivery
mm3/st.
3
Basic
*
Injection timing adjustment_02
Pump speed
r/min
2550
2550
2550
Average injection quantity
mm3/st.
18.1
13.1
23.1
Injection timing adjustment_03
Pump speed
r/min
2100
2100
2100
Average injection quantity
mm3/st.
39.2
37.2
41.2
Injection timing adjustment_04
Pump speed
r/min
1250
1250
1250
Average injection quantity
mm3/st.
45.8
44.8
46.8
Injection timing adjustment_05
Pump speed
r/min
600
600
600
Average injection quantity
mm3/st.
44.3
42.3
46.3
Injection quantity adjustment
Pump speed
r/min
2550
2550
2550
Average injection quantity
mm3/st.
18.1
15.1
21.1
Difference in delivery
mm3/st.
4
Basic
*
Injection quantity adjustment_02
Pump speed
r/min
2900
2900
2900
Average injection quantity
mm3/st.
5
Governor adjustment
Pump speed
r/min
375
375
375
Average injection quantity
mm3/st.
8
6.5
9.5
Difference in delivery
mm3/st.
2
Basic
*
Governor adjustment_02
Pump speed
r/min
600
600
600
Average injection quantity
mm3/st.
3
Governor adjustment_03
Pump speed
r/min
375
375
375
Average injection quantity
mm3/st.
8
6
10
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
73
63
83
Basic
*
Speed control lever angle
Pump speed
r/min
375
375
375
Average injection quantity
mm3/st.
0
0
0
0000000901
Pump speed
r/min
1250
1250
1250
Overflow quantity
cm3/min
420
288
552
Stop lever angle
Pump speed
r/min
1250
1250
1250
Pressure
kPa
470.5
441
500
Pressure
kgf/cm2
4.8
4.5
5.1
Basic
*
Stop lever angle_02
Pump speed
r/min
600
600
600
Pressure
kPa
313.5
284
343
Pressure
kgf/cm2
3.2
2.9
3.5
Stop lever angle_03
Pump speed
r/min
1250
1250
1250
Pressure
kPa
470.5
441
500
Pressure
kgf/cm2
4.8
4.5
5.1
Stop lever angle_04
Pump speed
r/min
2100
2100
2100
Pressure
kPa
666.5
637
696
Pressure
kgf/cm2
6.8
6.5
7.1
0000001101
Pump speed
r/min
1250
1250
1250
Timer stroke
mm
3.7
3.5
3.9
Basic
*
_02
Pump speed
r/min
500
500
500
Timer stroke
mm
1.2
0.6
1.8
_03
Pump speed
r/min
750
750
750
Timer stroke
mm
2
1.4
2.6
_04
Pump speed
r/min
1250
1250
1250
Timer stroke
mm
3.7
3.3
4.1
_05
Pump speed
r/min
2100
2100
2100
Timer stroke
mm
7.2
6.6
7.8
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
0000001401
Pump speed
r/min
1250
1250
1250
Average injection quantity
mm3/st.
35.7
35.2
36.2
Timer stroke variation dT
mm
0.6
0.4
0.8
Basic
*
_02
Pump speed
r/min
1250
1250
1250
Average injection quantity
mm3/st.
35.7
34.7
36.7
Timer stroke TA
mm
3.1
3.1
3.1
Timer stroke variation dT
mm
0.6
0.2
1
_03
Pump speed
r/min
1250
1250
1250
Average injection quantity
mm3/st.
28.2
26.7
29.7
Timer stroke TA
mm
2.3
2.3
2.3
Timer stroke variation dT
mm
1.4
0.8
2
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
5.8
5.7
5.9
MS dimension
mm
1.2
1.1
1.3
Control lever angle alpha
deg.
59
55
63
Control lever angle beta
deg.
41
36
46
Test data Ex:
0000001801 M-FICD ADJUSTMENT
M-FICD adjustment
Adjust so that the gap between the M-FICD lever and the idle lever position is L.
----------
L=1+-1mm
----------
----------
L=1+-1mm
----------
Information:
Caterpillar Reference Material
Lubricants
Oil and Your Engine SEBD0640Scheduled Oil Sampling PEDP1129Branded Fluids Question & Answer Booklet PEDP7122Cat Fluids - Molybdenum Grease (MPGM) PEHP0002Cat Fluids - Lithium Grease (MPGL) PEHP0003Cat Fluids - Special Purpose Grease (SPG) PEHP0017How to Take a Good Oil Sample PEHP6001Caterpillar Fluids Selector Dial PEWP9733Fuels
Diesel Fuels and Your Engine SEBD0717Coolants
Know Your Cooling System SEBD0518Coolant and Your Engine SEBD0970Service Manuals
3408 & 3412 Service Manual (9XM & 9XF) SENR4655Engine Supervisory System Operation Manual SEBU6260Special Instructions
The following Special Instructions pertain to the operation, maintenance, diagnostic tooling and programming of the Electronic system. Some of these publications will be included in the tool kits, the others will be available thru your Caterpillar dealer.Storage Procedure for Caterpillar Products SEHS9031Miscellaneous
Index to Guidelines for Reusable Parts and Salvage Operations SEBF8029Guideline for Reusable Parts (Cleaning and Inspection of Air Filters) SEBF8062Tag - DO NOT OPERATE SEHS7332All of the above publications are available through your Caterpillar dealer.Additional Reference Material
ASTM Specs can normally be obtained from your local technological society, library or college or contacting:* American Society for Testing and Materials
1916 Race St.
Philadelphia, PA 19103
(215) 299-5400
Society of Automotive Engineers (SAE) Specs can be found in your SAE handbook or can be obtained from your local library, college or technological society, or contacting:* Society of Automotive Engineers, Inc.
SAE International
400 Commonwealth Drive
Warrendale, PA USA 15096-0001
(412) 776-4841
American Petroleum Institute (API) classification system and oil selection for API Publication No. 1509 can be obtained from your local library, college or technological society, or contact:* American Petroleum Institute
1220 L St.
Washington, DC 20005
(202) 682-8000
Engine Manufacturers Association (EMA) information for lube oil selection can be obtained from your local library, college or technological society, or contact:* Engine Manufacturers Association
Lubricating Oils Data Book
401 N. Michigan Ave. Ste. 2400
Chicago, IL 60611
(312) 644-6610 ext. 3626
Lubricants
Oil and Your Engine SEBD0640Scheduled Oil Sampling PEDP1129Branded Fluids Question & Answer Booklet PEDP7122Cat Fluids - Molybdenum Grease (MPGM) PEHP0002Cat Fluids - Lithium Grease (MPGL) PEHP0003Cat Fluids - Special Purpose Grease (SPG) PEHP0017How to Take a Good Oil Sample PEHP6001Caterpillar Fluids Selector Dial PEWP9733Fuels
Diesel Fuels and Your Engine SEBD0717Coolants
Know Your Cooling System SEBD0518Coolant and Your Engine SEBD0970Service Manuals
3408 & 3412 Service Manual (9XM & 9XF) SENR4655Engine Supervisory System Operation Manual SEBU6260Special Instructions
The following Special Instructions pertain to the operation, maintenance, diagnostic tooling and programming of the Electronic system. Some of these publications will be included in the tool kits, the others will be available thru your Caterpillar dealer.Storage Procedure for Caterpillar Products SEHS9031Miscellaneous
Index to Guidelines for Reusable Parts and Salvage Operations SEBF8029Guideline for Reusable Parts (Cleaning and Inspection of Air Filters) SEBF8062Tag - DO NOT OPERATE SEHS7332All of the above publications are available through your Caterpillar dealer.Additional Reference Material
ASTM Specs can normally be obtained from your local technological society, library or college or contacting:* American Society for Testing and Materials
1916 Race St.
Philadelphia, PA 19103
(215) 299-5400
Society of Automotive Engineers (SAE) Specs can be found in your SAE handbook or can be obtained from your local library, college or technological society, or contacting:* Society of Automotive Engineers, Inc.
SAE International
400 Commonwealth Drive
Warrendale, PA USA 15096-0001
(412) 776-4841
American Petroleum Institute (API) classification system and oil selection for API Publication No. 1509 can be obtained from your local library, college or technological society, or contact:* American Petroleum Institute
1220 L St.
Washington, DC 20005
(202) 682-8000
Engine Manufacturers Association (EMA) information for lube oil selection can be obtained from your local library, college or technological society, or contact:* Engine Manufacturers Association
Lubricating Oils Data Book
401 N. Michigan Ave. Ste. 2400
Chicago, IL 60611
(312) 644-6610 ext. 3626