Information injection-pump assembly
BOSCH
9 460 614 294
9460614294
ZEXEL
104740-3450
1047403450
MITSUBISHI
MD074541
md074541

Rating:
Cross reference number
BOSCH
9 460 614 294
9460614294
ZEXEL
104740-3450
1047403450
MITSUBISHI
MD074541
md074541
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105000-2010
Bosch type code
NP-DN12SD12TT
Nozzle holder
105780-2080
Opening pressure
MPa
14.7
14.7
15.19
Opening pressure
kgf/cm2
150
150
155
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840
Inside diameter - outside diameter - length (mm) mm 2-6-840
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
600
600
600
Boost pressure
kPa
46.65
46
47.3
Boost pressure
mmHg
350
345
355
Average injection quantity
mm3/st.
38.2
37.7
38.7
Basic
*
Injection timing adjustment_02
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
115.95
114.6
117.3
Boost pressure
mmHg
870
860
880
Average injection quantity
mm3/st.
57.3
56.8
57.8
Difference in delivery
mm3/st.
4.5
Basic
*
Injection timing adjustment_03
Pump speed
r/min
2650
2650
2650
Boost pressure
kPa
115.95
114.6
117.3
Boost pressure
mmHg
870
860
880
Average injection quantity
mm3/st.
19.6
14.6
24.6
Injection timing adjustment_04
Pump speed
r/min
2100
2100
2100
Boost pressure
kPa
115.95
114.6
117.3
Boost pressure
mmHg
870
860
880
Average injection quantity
mm3/st.
51.8
49.3
54.3
Injection timing adjustment_05
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
115.95
114.6
117.3
Boost pressure
mmHg
870
860
880
Average injection quantity
mm3/st.
57.3
56.3
58.3
Injection timing adjustment_06
Pump speed
r/min
750
750
750
Boost pressure
kPa
70.65
69.3
72
Boost pressure
mmHg
530
520
540
Average injection quantity
mm3/st.
46.3
43.8
48.8
Injection timing adjustment_07
Pump speed
r/min
600
600
600
Boost pressure
kPa
46.65
46
47.3
Boost pressure
mmHg
350
345
355
Average injection quantity
mm3/st.
38.2
37.2
39.2
Injection quantity adjustment
Pump speed
r/min
2650
2650
2650
Boost pressure
kPa
115.95
114.6
117.3
Boost pressure
mmHg
870
860
880
Average injection quantity
mm3/st.
19.6
16.6
22.6
Difference in delivery
mm3/st.
5.5
Basic
*
Injection quantity adjustment_02
Pump speed
r/min
3050
3050
3050
Boost pressure
kPa
115.95
114.6
117.3
Boost pressure
mmHg
870
860
880
Average injection quantity
mm3/st.
5
Governor adjustment
Pump speed
r/min
375
375
375
Boost pressure
kPa
46.65
45.3
48
Boost pressure
mmHg
350
340
360
Average injection quantity
mm3/st.
8
6.5
9.5
Difference in delivery
mm3/st.
2
Basic
*
Governor adjustment_02
Pump speed
r/min
600
600
600
Boost pressure
kPa
46.65
45.3
48
Boost pressure
mmHg
350
340
360
Average injection quantity
mm3/st.
3
Governor adjustment_03
Pump speed
r/min
375
375
375
Boost pressure
kPa
46.65
45.3
48
Boost pressure
mmHg
350
340
360
Average injection quantity
mm3/st.
8
6
10
Timer adjustment
Pump speed
r/min
100
100
100
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
73
63
83
Basic
*
Speed control lever angle
Pump speed
r/min
375
375
375
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
0
0
0
Remarks
Magnet OFF
Magnet OFF
0000000901
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
46.65
45.3
48
Boost pressure
mmHg
350
340
360
Overflow quantity
cm3/min
420
288
552
Stop lever angle
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
46.65
45.3
48
Boost pressure
mmHg
350
340
360
Pressure
kPa
470.5
441
500
Pressure
kgf/cm2
4.8
4.5
5.1
Basic
*
Stop lever angle_02
Pump speed
r/min
600
600
600
Boost pressure
kPa
46.65
45.3
48
Boost pressure
mmHg
350
340
360
Pressure
kPa
313.5
284
343
Pressure
kgf/cm2
3.2
2.9
3.5
Stop lever angle_03
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
46.65
45.3
48
Boost pressure
mmHg
350
340
360
Pressure
kPa
470.5
441
500
Pressure
kgf/cm2
4.8
4.5
5.1
Stop lever angle_04
Pump speed
r/min
2100
2100
2100
Boost pressure
kPa
46.65
45.3
48
Boost pressure
mmHg
350
340
360
Pressure
kPa
666.5
637
696
Pressure
kgf/cm2
6.8
6.5
7.1
0000001101
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
46.65
45.3
48
Boost pressure
mmHg
350
340
360
Timer stroke
mm
2.9
2.7
3.1
Basic
*
_02
Pump speed
r/min
750
750
750
Boost pressure
kPa
46.65
45.3
48
Boost pressure
mmHg
350
340
360
Timer stroke
mm
1
0.4
1.6
_03
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
46.65
45.3
48
Boost pressure
mmHg
350
340
360
Timer stroke
mm
2.9
2.5
3.3
_04
Pump speed
r/min
1750
1750
1750
Boost pressure
kPa
46.65
45.3
48
Boost pressure
mmHg
350
340
360
Timer stroke
mm
4.8
4.2
5.4
_05
Pump speed
r/min
2350
2350
2350
Boost pressure
kPa
46.65
45.3
48
Boost pressure
mmHg
350
340
360
Timer stroke
mm
6.6
6.2
7
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
5.8
5.7
5.9
MS dimension
mm
0.9
0.8
1
BCS stroke
mm
7.4
7.3
7.5
Control lever angle alpha
deg.
59
55
63
Control lever angle beta
deg.
46
41
51
Test data Ex:
0000001801 M-FICD ADJUSTMENT
M-FICD adjustment
1. Position the control lever in the idle position.
2. Adjust the M-FICD installation position so that the distance from the FICD lever is L1.
----------
L1=1+1mm
----------
----------
L1=1+1mm
----------
0000001901 ADJUSTMENT PRECAUTIONS
Adjustment precautions
1. After adjusting at full injection quantity and speed N1, at speed N2 set the boost pressure to P1and adjust the injection quantity using the BCS spring setscrew.
2. At boost pressure of at least P2, confirm that the injection quantity is as specified.
----------
N1=1250r/min N2=600r/min P1=46.7kPa(350mmHg) P2=133.3kPa(1000mmHg)
----------
----------
N1=1250r/min N2=600r/min P1=46.7kPa(350mmHg) P2=133.3kPa(1000mmHg)
----------
Information:
Commercial Oils
If oils other than Caterpillar oils are used, the following oil specifications provide guidelines for the selection of commercial products.* API specifications CF-4, CF-4/SF, or CF-4/SG
Failure to follow the commercial oil recommendation for API CF-4 performance oils can cause shortened engine life due to piston carbon deposits, liner bore polish and/or abnormally higher increasing oil consumption.API CC and CD oils are unacceptable in this Caterpillar diesel engine.
Lubricant Viscosity Recommendations
The proper SAE grade of oil to select is determined by the minimum outside temperature at which the engine will be started and the maximum outside temperature in which the engine will be operating. This recommendation is to ensure the correct viscosity is used until the next oil change.The recommendation would be to use the highest viscosity oil possible. Even though the ambient temperature may be low, operating engines can still be subjected to normal oil temperatures because of regulated temperature components. The higher viscosity oils will provide better protection to all components which it contacts during the full operating cycle.The use of API CF-4 multi-viscosity oils is recommended because of full protection through a wider temperature range. See chart for recommended viscosity and temperature range.To determine if the oil in the crankcase will flow in cold weather, remove the oil dipstick before starting. If the oil will flow off, the oil is fluid enough to circulate properly. Air Starting Motor Oiler
A lubricator should be used with the starting system.* Use 10 weight non-detergent engine oil above 0°C (32°F) or* diesel fuel or kerosene at temperatures below 0°C (32°F).Lubricant Total Base Number (TBN)
New engine oil must have a TBN of 10 times (for direct injection engines) the percent fuel sulfur as measured by ASTM (American Society of Testing Materials) D2896 method. Refer to the Fuel Specifications in this manual for additional information. Additional Notes
The percentage of sulfur in the fuel will affect the engine oil recommendations. For fuel sulfur effects, the Infrared Analysis or the ASTM D2896 procedure can be used to evaluate the residual neutralization properties of an engine oil. The sulfur products formation depends on the fuel sulfur content, oil formulation, crankcase blowby, engine operating conditions and ambient temperature.The fuel sulfur neutralization of today's new oil formulations along with direct injection (DI) system engines are more effective. Field results indicate that direct injection combustion (DI) systems and the oils now recommended for these engines will operate at an oil TBN equal to 10 times the fuel sulfur. Therefore, the Caterpillar requirements reflect this value of 10 times instead of the previous 20 times for oil TBN when related to fuel sulfur for Cat DI engines and API CF-4 oils. Used oil analysis should be a part of the overall program to provide the assurance that a particular engine installation with all its parameters (engine, oil, operation, maintenance and fuel) are under control. Consult with your Caterpillar dealer for the latest lubrication recommendations.Synthetic Base Stock Oils (SPC)
The performance characteristics of the oil depends on the base oil and
If oils other than Caterpillar oils are used, the following oil specifications provide guidelines for the selection of commercial products.* API specifications CF-4, CF-4/SF, or CF-4/SG
Failure to follow the commercial oil recommendation for API CF-4 performance oils can cause shortened engine life due to piston carbon deposits, liner bore polish and/or abnormally higher increasing oil consumption.API CC and CD oils are unacceptable in this Caterpillar diesel engine.
Lubricant Viscosity Recommendations
The proper SAE grade of oil to select is determined by the minimum outside temperature at which the engine will be started and the maximum outside temperature in which the engine will be operating. This recommendation is to ensure the correct viscosity is used until the next oil change.The recommendation would be to use the highest viscosity oil possible. Even though the ambient temperature may be low, operating engines can still be subjected to normal oil temperatures because of regulated temperature components. The higher viscosity oils will provide better protection to all components which it contacts during the full operating cycle.The use of API CF-4 multi-viscosity oils is recommended because of full protection through a wider temperature range. See chart for recommended viscosity and temperature range.To determine if the oil in the crankcase will flow in cold weather, remove the oil dipstick before starting. If the oil will flow off, the oil is fluid enough to circulate properly. Air Starting Motor Oiler
A lubricator should be used with the starting system.* Use 10 weight non-detergent engine oil above 0°C (32°F) or* diesel fuel or kerosene at temperatures below 0°C (32°F).Lubricant Total Base Number (TBN)
New engine oil must have a TBN of 10 times (for direct injection engines) the percent fuel sulfur as measured by ASTM (American Society of Testing Materials) D2896 method. Refer to the Fuel Specifications in this manual for additional information. Additional Notes
The percentage of sulfur in the fuel will affect the engine oil recommendations. For fuel sulfur effects, the Infrared Analysis or the ASTM D2896 procedure can be used to evaluate the residual neutralization properties of an engine oil. The sulfur products formation depends on the fuel sulfur content, oil formulation, crankcase blowby, engine operating conditions and ambient temperature.The fuel sulfur neutralization of today's new oil formulations along with direct injection (DI) system engines are more effective. Field results indicate that direct injection combustion (DI) systems and the oils now recommended for these engines will operate at an oil TBN equal to 10 times the fuel sulfur. Therefore, the Caterpillar requirements reflect this value of 10 times instead of the previous 20 times for oil TBN when related to fuel sulfur for Cat DI engines and API CF-4 oils. Used oil analysis should be a part of the overall program to provide the assurance that a particular engine installation with all its parameters (engine, oil, operation, maintenance and fuel) are under control. Consult with your Caterpillar dealer for the latest lubrication recommendations.Synthetic Base Stock Oils (SPC)
The performance characteristics of the oil depends on the base oil and