104740-2870 ZEXEL 9 460 614 288 BOSCH INJECTION-PUMP ASSEMBLY 9460614288 1047402870 1670078v00


 

Information injection-pump assembly

BOSCH 9 460 614 288 9460614288
ZEXEL 104740-2870 1047402870
NISSAN 1670078V00 1670078v00
104740-2870 INJECTION-PUMP ASSEMBLY
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Cross reference number

BOSCH 9 460 614 288 9460614288
ZEXEL 104740-2870 1047402870
NISSAN 1670078V00 1670078v00


Zexel num
Bosch num
Firm num
Name
104740-2870 
9 460 614 288 
1670078V00  NISSAN
INJECTION-PUMP ASSEMBLY
CD20 K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   33.3 32.9 33.7
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   33.6 31.1 36.1
Oil temperature degC   50 48 52
Injection timing adjustment_03
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   33.3 32.3 34.3
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   31.6 29.1 34.1
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   23.7 21.7 25.7
Difference in delivery mm3/st.   5.5
Basic   *
Oil temperature degC   50 48 52
Injection quantity adjustment_02
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   23.7 21.2 26.2
Difference in delivery mm3/st.   6
Basic   *
Oil temperature degC   50 48 52
Governor adjustment
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   10.5 9.5 11.5
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   10.5 8.5 12.5
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 50 70
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 50 70
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   600 600 600
Overflow quantity cm3/min   340 210 470
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   700 700 700
Pressure kPa   333 304 362
Pressure kgf/cm2   3.4 3.1 3.7
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   700 700 700
Pressure kPa   333 294 372
Pressure kgf/cm2   3.4 3 3.8
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   800 800 800
Pressure kPa   343 304 382
Pressure kgf/cm2   3.5 3.1 3.9
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   700 700 700
Timer stroke mm   1.8 1.6 2
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   700 700 700
Timer stroke mm   1.8 1.5 2.1
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   800 800 800
Timer stroke mm   2.3 1.8 2.8
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   16 16 16
Test voltage V   25 24 26
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.28 6.18 6.38
MS dimension mm   2 1.9 2.1
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   25 20 30




Information:


Operate the controls ONLY with the engine running. Report any needed repairs noted during operation.
Engine and Marine Transmission Operation
Operate a cool engine at low load. After normal oil pressure is reached and the temperature gauges begin to move, the engine may be operated at full load.Transmission Selector Lever
Typical ExampleFull power is transferred from the engine through the marine transmission, in either forward (1) or reverse (3) rotation, to the propeller shaft. The engine transmissions can be operated by mechanical, hydraulic, pneumatic or electrically actuated controls for the forward and reverse drives.A control valve directs the flow of oil to either the forward or reverse clutch (for forward or reverse operation). The valve is operated by a selector lever, which can be remotely operated (from the pilot station) or operated manually from the transmission (in the engine room).Moving and Getting Underway
The marine transmission selector valve is usually operated from the pilot house. It can also be operated at the marine transmission. Pilot house controls must be adjusted so as to permit full travel of the selector lever on the marine transmission, and full engagement of the clutch plates.To get underway after the engine has started and is warm:1. Fully engage the marine transmission control lever in the desired direction of travel. Allow one second before increasing engine speed.2. Wait a sufficient amount of time to allow complete engagement of the clutch.3. Gradually increase engine speed as required.Docking or Traveling (Direction Change)
The engine torque must be able to overcome the propeller and drive line inertia, the marine transmission inertia and the propeller slip stream torque. 1. Reduce engine speed to LOW IDLE.
Do not shift across NEUTRAL position without a few seconds delay. When reversing direction of travel (propeller rotation), stop at least two seconds in the position to allow the clutch plates to completely disengage, and the propeller to stop turning. A direct through-shift will cause severe shock loads to the engine, marine gear and hull. Also, it can cause the engine to reverse its rotation. If the engine reverses rotation, the engine and marine transmission oil pumps will be running opposite normal rotation. Oil will be pulled from the bearings and cause severe damage.
2. Move the marine transmission control lever to the NEUTRAL position.3. Move the marine transmission control lever to the engaged position. Wait a sufficient amount of time to allow complete engagement of the clutch before gradually increasing engine speed. The marine gear rotation should not be changed at full engine speed. To prevent the propeller from stalling or reversing the engine's rotation gradually increase engine speed as the clutch is engaged. A sequenced engine control system may be required. This equipment consists of a throttle boost with an optional shaft brake. The throttle boost system momentarily increases engine speed as the marine transmission selector lever is moved from NEUTRAL to the engaged position. The throttle boost is released upon completion of clutch engagement. The governor setting then regulates the engine speed.With the selector lever in the

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