104740-2373 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047402373 167001c310

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104740-2373 1047402373

NISSAN 167001C310 167001c310

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 104740-2373 zexel genuine, new aftermarket engine parts with delivery

Cross reference number

ZEXEL 104740-2373 1047402373

NISSAN 167001C310 167001c310

Zexel num

Bosch num

Firm num

Name

104740-2373
104740-2374

167001C310 NISSAN

INJECTION-PUMP ASSEMBLY
XM3-T * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 900 900 900

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 31.8 31.3 32.3

Difference in delivery mm3/st. 2.5

Basic *

Remarks
Full

Injection timing adjustment_02

Pump speed r/min 900 900 900

Boost pressure kPa 43.35 42 44.7

Boost pressure mmHg 325 315 335

Average injection quantity mm3/st. 45.1 44.6 45.6

Difference in delivery mm3/st. 2.5

Basic *

Remarks
CBS

Injection timing adjustment_03

Pump speed r/min 2700 2700 2700

Boost pressure kPa 66.65 65.3 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 21.4 13.9 28.9

Injection timing adjustment_04

Pump speed r/min 2550 2550 2550

Boost pressure kPa 66.65 65.3 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 37.5 36 39

Injection timing adjustment_05

Pump speed r/min 2400 2400 2400

Boost pressure kPa 66.65 65.3 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 45.9 42.4 49.4

Injection timing adjustment_06

Pump speed r/min 2200 2200 2200

Boost pressure kPa 66.65 65.3 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 47.6 44.1 51.1

Injection timing adjustment_07

Pump speed r/min 1800 1800 1800

Boost pressure kPa 66.65 65.3 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 51.3 48.3 54.3

Injection timing adjustment_08

Pump speed r/min 1400 1400 1400

Boost pressure kPa 66.65 65.3 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 51.6 48.6 54.6

Injection timing adjustment_09

Pump speed r/min 900 900 900

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 31.8 30.8 32.8

Remarks
Full

Injection timing adjustment_10

Pump speed r/min 900 900 900

Boost pressure kPa 43.35 42 44.7

Boost pressure mmHg 325 315 335

Average injection quantity mm3/st. 45.1 44.1 46.1

Remarks
CBS

Injection timing adjustment_11

Pump speed r/min 600 600 600

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 35.7 33.7 37.7

Injection quantity adjustment

Pump speed r/min 2550 2550 2550

Boost pressure kPa 66.65 65.3 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 37.5 36.5 38.5

Basic *

Injection quantity adjustment_02

Pump speed r/min 2950 2950 2950

Boost pressure kPa 66.65 65.3 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 6

Governor adjustment

Pump speed r/min 400 400 400

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 10.5 9.5 11.5

Basic *

Governor adjustment_02

Pump speed r/min 800 800 800

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 5

Governor adjustment_03

Pump speed r/min 400 400 400

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 10.5 9 12

Boost compensator adjustment

Pump speed r/min 700 700 700

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 18.4 11.9 24.9

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 65 60 70

Basic *

Speed control lever angle

Pump speed r/min 400 400 400

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 900 900 900

Boost pressure kPa 66.65 65.3 68

Boost pressure mmHg 500 490 510

Overflow quantity cm3/min 378 246 510

Stop lever angle

Pump speed r/min 900 900 900

Boost pressure kPa 66.65 65.3 68

Boost pressure mmHg 500 490 510

Pressure kPa 382.5 353 412

Pressure kgf/cm2 3.9 3.6 4.2

Basic *

Stop lever angle_02

Pump speed r/min 600 600 600

Boost pressure kPa 66.65 65.3 68

Boost pressure mmHg 500 490 510

Pressure kPa 313.5 284 343

Pressure kgf/cm2 3.2 2.9 3.5

Stop lever angle_03

Pump speed r/min 900 900 900

Boost pressure kPa 66.65 65.3 68

Boost pressure mmHg 500 490 510

Pressure kPa 382.5 353 412

Pressure kgf/cm2 3.9 3.6 4.2

Stop lever angle_04

Pump speed r/min 1400 1400 1400

Boost pressure kPa 66.65 65.3 68

Boost pressure mmHg 500 490 510

Pressure kPa 490.5 461 520

Pressure kgf/cm2 5 4.7 5.3

Stop lever angle_05

Pump speed r/min 2200 2200 2200

Boost pressure kPa 66.65 65.3 68

Boost pressure mmHg 500 490 510

Pressure kPa 667 628 706

Pressure kgf/cm2 6.8 6.4 7.2

0000001101

Pump speed r/min 900 900 900

Boost pressure kPa 66.65 65.3 68

Boost pressure mmHg 500 490 510

Timer stroke mm 3 2.8 3.2

Basic *

_02

Pump speed r/min 600 600 600

Boost pressure kPa 66.65 65.3 68

Boost pressure mmHg 500 490 510

Timer stroke mm 1 0.3 1.7

_03

Pump speed r/min 900 900 900

Boost pressure kPa 66.65 65.3 68

Boost pressure mmHg 500 490 510

Timer stroke mm 3 2.7 3.3

_04

Pump speed r/min 1400 1400 1400

Boost pressure kPa 66.65 65.3 68

Boost pressure mmHg 500 490 510

Timer stroke mm 5.9 5.4 6.4

_05

Pump speed r/min 1800 1800 1800

Boost pressure kPa 66.65 65.3 68

Boost pressure mmHg 500 490 510

Timer stroke mm 8.2 7.6 8.8

_06

Pump speed r/min 2200 2200 2200

Boost pressure kPa 66.65 65.3 68

Boost pressure mmHg 500 490 510

Timer stroke mm 8.9 8.4 9.4

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 900 900 900

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 25.9 25.4 26.4

Timer stroke variation dT mm 0.3 0.1 0.5

Basic *

_02

Pump speed r/min 900 900 900

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 25.9 24.9 26.9

Timer stroke variation dT mm 0.35 0 0.7

_03

Pump speed r/min 900 900 900

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 17.5 16 19

Timer stroke variation dT mm 0.8 0.3 1.3

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 6.29 6.19 6.39

MS dimension mm 0.9 0.8 1

BCS stroke mm 4.6 4.4 4.8

Control lever angle alpha deg. 25 23 27

Control lever angle beta deg. 42 37 47

Control lever angle gamma deg. 9 8.5 9.5

Test data Ex:

0000001801 CONTROL LEVER ANGLE

Control lever angle measurement 1. Measure the dimension L from the lever tip to the flange face (A). 2. Measure the lever angle from the pin hole R (plate). (B): lever angle measuring hole Alpha = a beta: b
----------
R=61.5mm L=25.7~29.7mm
----------
R=61.5mm L=25.7~29.7mm

0000001901 POTENTIOMETER ADJUSTMENT

Adjustment of the potentiometer At pump speed N1 and a control lever position a from idle (gap L1), measure the injection quantity and convert it to a voltage value. Then adjust the potentiometer. Voltage conversion formula: V+-0.03 = 0.04163Q+2.1637 A:Potentiometer performance standards C:Position of the control lever C1:Idle C2:Full speed V:Potentiometer voltage E:Standards for the potentiometer's ON - OFF switch B:Conversion point B1:OFF-->ON B2:OFF-->ON D:Lever opening (from idle) Vi:Applied voltage F:Connecting diagram for the potentiometer G:Output when (2) and (3) connected. H:When (4) or (6) connected: switch OFF to ON. I:When (4) or (5) connected: switch ON to OFF. J:Output
----------
N1=700r/min a=9deg L1=5.95mm
----------
V1=1.43+-0.4V V2=8.43+-1.47V Vi=10V D1=5+-3deg D2=21.5++deg

0000002001 STARTING I/Q ADJUSTMENT

Starting injection quantity adjustment Adjust adjusting bolt so that the starting injection quantity is within the standard. Fix using nut. (A): Lock nut. (B): Stopping lever (C): Adjustment bolt
----------

----------
L=5~10mm

0000002101 M-CSD ADJUSTMENT

M-CSD adjustment 1. Fixing intermediate lever screw (A) [roller (E) must not contact intermediate lever (D)] (1)Hold the control lever (C) in the idle position. (2)Insert a block gauge (thickness gauge) L1 between the intermediate lever (D) and the bracket (K). Adjust screw (A) so that the distance between screw A and the control lever to L2 and fix using the nut (B). 2. Fixing the M-CSD stopper (I) Pull the CSD lever F in the direction X until it contacts the stopper I and tighten the socket head bolt J when the timer stroke is L3. 3. Screw (G) adjustment (1)Adjust using the screw G so that the roller E contacts the intermediate lever D, then fix using the nut H. (2)Pull the CSD lever F in the direction X until it contacts the stopper I and confirm that the control lever shim thickness (lever position) is L4. Note: Use screw (A) to fine-adjust the lever position. [Maintain a gap L2 between the screw (A) and the control lever (C).]
----------
L1=1+-0.1mm L2=1~2mm L3=0.82+-0.2mm L4=3.8+-0.5mm
----------
T1=6~9N-m(0.6~0.9kgf-m) T2=5~7N-m(0.5~0.7kgf-m) T3=2~3N-m(0.2~0.3kgf-m) L1=1+-0.1mm L2=1~2mm L4=3.8+-0.5mm

Information:

Start By:a. remove engine
Keep all parts clean from contaminants. Contaminants put into the system may cause rapid wear and shortened component life.
1. Unplug the connector and remove speed pickup (1) to prevent damage to the unit.2. Install tool (A) on the flywheel as shown and fasten a hoist.3. Remove bolts (2) and flywheel (3). The weight of the flywheel is 72 kg (160 lb.).4. If necessary, remove the ring gear from the flywheel with a hammer and punch. The following steps are for the installation of the flywheel.
The ring gear must be installed with the chamfered side of the teeth up as shown in the inset of illustration A89844P2. This will put the chamfered side of the gear teeth toward the starter when the flywheel is installed so the starter will engage correctly.
1. Heat ring gear (4) to a maximum temperature of 320° C (608° F). Install the ring gear. 2. Install tooling (A) on the flywheel in the same position it was during removal. Install two 5/8" - 18 NF guide bolts in the crankshaft if necessary.3. Make an alignment of timing mark (5) on the crankshaft and timing mark (6) on the flywheel. Hold flywheel (3) in position and install bolts (2). Tighten bolts (2) to a torque of 205 27 N m (151 20 lb ft).4. Remove tool (A).5. Install speed pickup (1). Hand tighten speed pickup (1) until it makes contact with the flywheel. Loosen speed pickup (1) one half turn (180°) after contacting the flywheel. Tighten the locknut on speed pickup (1) and the connect wiring harness.End By:a. install engine