104740-2001 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047402001

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104740-2001 1047402001

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 104740-2001 zexel genuine, new aftermarket engine parts with delivery

Cross reference number

ZEXEL 104740-2001 1047402001

Zexel num

Bosch num

Firm num

Name

104740-2001
104740-2002

NISSAN

INJECTION-PUMP ASSEMBLY
LD20 *

Calibration Data:

Adjustment conditions

(Note)
For Japan: year/month/day (change sequence) 1986/5/15 (2)

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 600 600 600

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 31 30.5 31.5

Difference in delivery mm3/st. 2.5

Basic *

Injection timing adjustment_02

Pump speed r/min 900 900 900

Boost pressure kPa 22.65 21.3 24

Boost pressure mmHg 170 160 180

Average injection quantity mm3/st. 38.3 37.8 38.8

Basic *

Injection timing adjustment_03

Pump speed r/min 2700 2700 2700

Boost pressure kPa 68 66.7 69.3

Boost pressure mmHg 510 500 520

Average injection quantity mm3/st. 10 7 13

Injection timing adjustment_04

Pump speed r/min 2200 2200 2200

Boost pressure kPa 68 66.7 69.3

Boost pressure mmHg 510 500 520

Average injection quantity mm3/st. 40.4 37.9 42.9

Injection timing adjustment_05

Pump speed r/min 900 900 900

Boost pressure kPa 22.65 21.3 24

Boost pressure mmHg 170 160 180

Average injection quantity mm3/st. 38.3 37.8 38.8

Injection timing adjustment_06

Pump speed r/min 600 600 600

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 31 30.5 31.5

Injection timing adjustment_07

Pump speed r/min 600 600 600

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 30.2 29.7 30.7

Difference in delivery mm3/st. 2.5

Basic *

Remarks
For Japan

Injection timing adjustment_08

Pump speed r/min 900 900 900

Boost pressure kPa 22.65 21.3 24

Boost pressure mmHg 170 160 180

Average injection quantity mm3/st. 37.4 36.9 37.9

Basic *

Remarks
For Japan

Injection timing adjustment_09

Pump speed r/min 2700 2700 2700

Boost pressure kPa 68 66.7 69.3

Boost pressure mmHg 510 500 520

Average injection quantity mm3/st. 9.7 6.2 13.2

Remarks
For Japan

Injection timing adjustment_10

Pump speed r/min 2200 2200 2200

Boost pressure kPa 68 66.7 69.3

Boost pressure mmHg 510 500 520

Average injection quantity mm3/st. 39.4 36.9 41.9

Remarks
For Japan

Injection timing adjustment_11

Pump speed r/min 900 900 900

Boost pressure kPa 22.65 21.3 24

Boost pressure mmHg 170 160 180

Average injection quantity mm3/st. 37.4 36.4 38.4

Remarks
For Japan

Injection timing adjustment_12

Pump speed r/min 600 600 600

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 30.2 29.7 30.7

Remarks
For Japan

Injection quantity adjustment

Pump speed r/min 2700 2700 2700

Boost pressure kPa 68 66.7 69.3

Boost pressure mmHg 510 500 520

Average injection quantity mm3/st. 10 7 13

Basic *

Injection quantity adjustment_02

Pump speed r/min 2800 2800 2800

Boost pressure kPa 68 66.7 69.3

Boost pressure mmHg 510 500 520

Average injection quantity mm3/st. 6

Injection quantity adjustment_03

Pump speed r/min 2700 2700 2700

Boost pressure kPa 68 66.7 69.3

Boost pressure mmHg 510 500 520

Average injection quantity mm3/st. 9.7 6.7 12.7

Basic *

Remarks
For Japan

Injection quantity adjustment_04

Pump speed r/min 2800 2800 2800

Boost pressure kPa 68 66.7 69.3

Boost pressure mmHg 510 500 520

Average injection quantity mm3/st. 6

Remarks
For Japan

Governor adjustment

Pump speed r/min 325 325 325

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 6.2 4.7 7.7

Difference in delivery mm3/st. 3

Basic *

Governor adjustment_02

Pump speed r/min 325 325 325

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 6.2 4.7 7.7

Governor adjustment_03

Pump speed r/min 400 400 400

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 3

Governor adjustment_04

Pump speed r/min 325 325 325

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 6 4.5 7.5

Difference in delivery mm3/st. 3

Basic *

Remarks
For Japan

Governor adjustment_05

Pump speed r/min 325 325 325

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 6 4 8

Remarks
For Japan

Governor adjustment_06

Pump speed r/min 400 400 400

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 3

Remarks
For Japan

Boost compensator adjustment

Pump speed r/min 900 900 900

Boost pressure kPa 22.65 21.3 24

Boost pressure mmHg 170 160 180

Average injection quantity mm3/st. 12.3 7.3 17.3

Boost compensator adjustment_02

Pump speed r/min 900 900 900

Boost pressure kPa 22.65 21.3 24

Boost pressure mmHg 170 160 180

Average injection quantity mm3/st. 12 7 17

Remarks
For Japan

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 51.6 41.6 61.6

Basic *

Timer adjustment_02

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 50.3 40.3 60.3

Basic *

Remarks
For Japan

Speed control lever angle

Pump speed r/min 325 325 325

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

Speed control lever angle_02

Pump speed r/min 325 325 325

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Remarks
For Japan: Magnet OFF

0000000901

Pump speed r/min 900 900 900

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Overflow quantity cm3/min 318 186 450

_02

Pump speed r/min 900 900 900

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Overflow quantity cm3/min 348 216 480

Remarks
For Japan

Stop lever angle

Pump speed r/min 900 900 900

Boost pressure kPa 22.65 21.3 24

Boost pressure mmHg 170 160 180

Pressure kPa 323.5 294 353

Pressure kgf/cm2 3.3 3 3.6

Basic *

Stop lever angle_02

Pump speed r/min 900 900 900

Boost pressure kPa 22.65 21.3 24

Boost pressure mmHg 170 160 180

Pressure kPa 323.5 294 353

Pressure kgf/cm2 3.3 3 3.6

Stop lever angle_03

Pump speed r/min 1400 1400 1400

Boost pressure kPa 68 66.7 69.3

Boost pressure mmHg 510 500 520

Pressure kPa 431.5 402 461

Pressure kgf/cm2 4.4 4.1 4.7

Stop lever angle_04

Pump speed r/min 2200 2200 2200

Boost pressure kPa 68 66.7 69.3

Boost pressure mmHg 510 500 520

Pressure kPa 627.5 598 657

Pressure kgf/cm2 6.4 6.1 6.7

Stop lever angle_05

Pump speed r/min 900 900 900

Boost pressure kPa 22.65 21.3 24

Boost pressure mmHg 170 160 180

Pressure kPa 313.5 284 343

Pressure kgf/cm2 3.2 2.9 3.5

Basic *

Remarks
For Japan

Stop lever angle_06

Pump speed r/min 900 900 900

Boost pressure kPa 22.65 21.3 24

Boost pressure mmHg 170 160 180

Pressure kPa 314 275 353

Pressure kgf/cm2 3.2 2.8 3.6

Remarks
For Japan

Stop lever angle_07

Pump speed r/min 1400 1400 1400

Boost pressure kPa 68 66.7 69.3

Boost pressure mmHg 510 500 520

Pressure kPa 421.5 382 461

Pressure kgf/cm2 4.3 3.9 4.7

Remarks
For Japan

Stop lever angle_08

Pump speed r/min 2200 2200 2200

Boost pressure kPa 68 66.7 69.3

Boost pressure mmHg 510 500 520

Pressure kPa 618 579 657

Pressure kgf/cm2 6.3 5.9 6.7

Remarks
For Japan

0000001101

Pump speed r/min 900 900 900

Boost pressure kPa 22.65 21.3 24

Boost pressure mmHg 170 160 180

Timer stroke mm 2.6 2.3 2.9

Basic *

_02

Pump speed r/min 900 900 900

Boost pressure kPa 22.65 21.3 24

Boost pressure mmHg 170 160 180

Timer stroke mm 2.6 2.3 2.9

_03

Pump speed r/min 1400 1400 1400

Boost pressure kPa 68 66.7 69.3

Boost pressure mmHg 510 500 520

Timer stroke mm 4.7 4.1 5.3

_04

Pump speed r/min 2200 2200 2200

Boost pressure kPa 68 66.7 69.3

Boost pressure mmHg 510 500 520

Timer stroke mm 8.15 7.7 8.6

_05

Pump speed r/min 900 900 900

Boost pressure kPa 22.65 21.3 24

Boost pressure mmHg 170 160 180

Timer stroke mm 2.5 2.2 2.8

Basic *

Remarks
For Japan

_06

Pump speed r/min 900 900 900

Boost pressure kPa 22.65 21.3 24

Boost pressure mmHg 170 160 180

Timer stroke mm 2.5 2.1 2.9

Remarks
For Japan

_07

Pump speed r/min 1400 1400 1400

Boost pressure kPa 68 66.7 69.3

Boost pressure mmHg 510 500 520

Timer stroke mm 4.6 4 5.2

Remarks
For Japan

_08

Pump speed r/min 2200 2200 2200

Boost pressure kPa 68 66.7 69.3

Boost pressure mmHg 510 500 520

Timer stroke mm 8.15 7.7 8.6

Remarks
For Japan

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.75 5.65 5.85

MS dimension mm 0.5 0.4 0.6

BCS stroke mm 3.8 3.7 3.9

Control lever angle alpha deg. 25 21 29

Control lever angle beta deg. 41 36 46

Control lever angle gamma deg. 11 10.5 11.5

Information:

START BY:a. remove vibration damper and pulley
The crankshaft front seal and wear sleeve come as a set and must be installed as a set. If a replacement of the seal is to be made, a replacement of the wear sleeve must also be made.
1. Make at least three holes in seal (1) with a hammer and a sharp punch. 2. Use tool (A) to remove seal (1). 3. Install tool (C) in the seal bore.4. Install tool (B) between tool (C) and wear sleeve (2). Turn tool (B) until the tool makes a dent (crease) in wear sleeve (2). Do this in three or more places until the wear sleeve is loose.5. Remove tools (B) and (C), and remove wear sleeve (2) from the crankshaft.Install Crankshaft Front Seal And Wear Sleeve
The crankshaft seal and wear sleeve come as a set and must not be separated from each other at any time. Carefully read Special Instruction, Form No. SMHS8508, that is included with each seal and wear sleeve before any handling of the seal group is made.
1. Install the front crankshaft seal and wear sleeve with tooling (A). Use the procedure which follows:a. Clean and make a preparation of the wear sleeve inside diameter and crankshaft outside diameter with 6V1541 Quick Cure Primer. Make an application of 9S3265 Retaining Compound to the crankshaft outside diameter before the wear sleeve is installed on the crankshaft. Do not let any Quick Cure Primer or Retaining Compound get on the lip of the seal.b. Install locator (1) and bolts (3) on the crankshaft.c. Seal (6) and wear sleeve (2) must be installed dry.
Make sure the seal is installed with the part number and the arrows showing crankshaft rotation toward the outside.
The front and rear seals and wear sleeves have different spiral grooves in the seal. Because of this type of design, the front seal group for an engine is different from the rear seal group. If a seal group is installed on the wrong end of the engine, oil can actually be taken out of the engine instead of moving the oil back into the engine.
d. Put wear sleeve (2) and seal (6) as a unit in position on locator (1).e. Put installer (4) in position on locator (1).f. Put clean engine oil on the face of nut (5) and its contact area on installer (4). Install nut (5) on locator (1).g. Tighten nut (5) until the inside surface of installer (4) comes in contact with locator (1).h. Remove tooling (A) from the crankshaft seal and wear sleeve. Tooling (A) will install the seal and wear sleeve to the correct depth on the crankshaft.END BY:a. install vibration damper and pulley