104740-1950 ZEXEL 9 460 612 119 BOSCH INJECTION-PUMP ASSEMBLY 9460612119 1047401950 8970738580


 

Information injection-pump assembly

BOSCH 9 460 612 119 9460612119
ZEXEL 104740-1950 1047401950
ISUZU 8970738580 8970738580
104740-1950 INJECTION-PUMP ASSEMBLY
Rating:
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Components :

0. INJECTION-PUMP ASSEMBLY 104740-1950
1. _
2. FUEL INJECTION PUMP 104640-1950
3. NUMBER PLATE 146923-8000
4. _ 146672-5820
5. CAPSULE
6. ADJUSTING DEVICE 146620-4721
7. NOZZLE AND HOLDER ASSY 105158-2241
8. Nozzle and Holder 8-97023-226-1
9. Open Pre:MPa(Kqf/cm2) 14.7{150}
10. NOZZLE-HOLDER 105088-1090
11. NOZZLE 105007-1230

Scheme ###:

1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0320 DRIVE SHAFT
12/1. [1] 146200-0300 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-1921 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-0020 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-2100 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
33. [1] 146603-0700 SHIM D17.5&7.5T0.60
34. [1] 146302-4200 COMPRESSION SPRING
34B. [1] 146302-3400 COMPRESSION SPRING
34C. [1] 146302-3500 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-0800 O-RING
37. [1] 146310-0700 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM
48/1. [1] 146690-5900 SHIM
48/1. [1] 146690-6000 SHIM
48/1. [1] 146690-6100 SHIM
48/1. [1] 146690-6200 SHIM
48/1. [1] 146690-6300 SHIM
48/1. [1] 146690-6400 SHIM
48/1. [1] 146690-6500 SHIM
48/1. [1] 146690-6600 SHIM
48/1. [1] 146690-6700 SHIM
48/1. [1] 146690-6800 SHIM
48/1. [1] 146690-6900 SHIM
48/1. [1] 146690-7000 SHIM
48/1. [1] 146690-7100 SHIM
48/1. [1] 146690-7200 SHIM
48/1. [1] 146690-7300 SHIM
48/1. [1] 146690-7400 SHIM
48/1. [1] 146690-7500 SHIM
48/1. [1] 146690-7800 SHIM
49. [2] 146234-0500 GUIDE PIN
50. [1] 146400-5720 HYDRAULIC HEAD
50. [1] 146400-5720 HYDRAULIC HEAD
50. [1] 146400-5720 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET D12&6.4T1.00
55. [4] 146430-0320 DELIVERY-VALVE ASSEMBLY
56. [4] 146432-0000 COMPRESSION SPRING
58. [4] 146440-0120 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146752-3821 MANIFOLD-PRESSURE COMP.
67/1. [1] 146805-0421 GOVERNOR COVER
67/13. [1] 146621-0700 UNION NUT
67/14. [1] 146621-1700 UNION NUT
67/15. [1] 146526-2800 BLEEDER SCREW
67/16. [1] 146526-3000 BLEEDER SCREW
67/23. [1] 146930-9500 BRACKET
67/24. [2] 139006-4700 BLEEDER SCREW
67/31. [1] 146710-0800 BUSHING
67/32. [1] 146711-0000 PLATE
67/33. [1] 139218-0400 UNION NUT
67/34. [1] 146712-0700 BEARING PIN
67/35. [1] 146621-0300 UNION NUT
67/36. [1] 146600-1400 O-RING
67/37. [1] 146710-0100 BUSHING
67/38. [1] 139506-0200 GASKET D8.9&6.8T1.00
67/39. [1] 146620-0300 CAPSULE
67/40. [1] 026512-1540 GASKET D15.4&12.2T1.50
67/41. [1] 146713-4100 ADJUSTING PIN
67/42. [2] 146714-0000 PLATE
67/43. [1] 146715-0000 DIAPHRAGM
67/44. [1] 139306-0100 LOCKING WASHER
67/45. [1] 013030-6040 UNION NUT M6P1H3.6
67/46. [1] 146716-0000 UNION NUT
67/47. [1] 146717-0300 COILED SPRING
67/48/1. [1] 146720-0000 SPACER BUSHING L3.7
67/48/1. [1] 146720-0100 SPACER BUSHING L3.9
67/48/1. [1] 146720-0200 SPACER BUSHING L4.1
67/48/1. [1] 146720-0300 SPACER BUSHING L4.3
67/48/1. [1] 146720-0400 SPACER BUSHING L4.5
67/48/1. [1] 146720-0500 SPACER BUSHING L4.7
67/48/1. [1] 146720-0600 SPACER BUSHING L4.9
67/48/1. [1] 146720-0700 SPACER BUSHING L5.1
67/48/1. [1] 146720-0800 SPACER BUSHING L5.3
67/48/1. [1] 146720-0900 SPACER BUSHING L2.7
67/48/1. [1] 146720-1000 SPACER BUSHING L2.9
67/48/1. [1] 146720-1100 SPACER BUSHING L3.1
67/48/1. [1] 146720-1200 SPACER BUSHING L3.3
67/48/1. [1] 146720-1300 SPACER BUSHING L3.5
67/48/1. [1] 146720-1400 SPACER BUSHING L2.8
67/48/1. [1] 146720-1500 SPACER BUSHING L3.0
67/48/1. [1] 146720-1600 SPACER BUSHING L3.2
67/48/1. [1] 146720-1700 SPACER BUSHING L3.4
67/48/1. [1] 146720-1800 SPACER BUSHING L3.6
67/48/1. [1] 146720-1900 SPACER BUSHING L3.8
67/48/1. [1] 146720-2000 SPACER BUSHING L4.0
67/48/1. [1] 146720-2100 SPACER BUSHING L4.2
67/48/1. [1] 146720-2200 SPACER BUSHING L4.4
67/48/1. [1] 146720-2300 SPACER BUSHING L4.6
67/48/1. [1] 146720-2400 SPACER BUSHING L4.8
67/48/1. [1] 146720-2500 SPACER BUSHING L5.0
67/48/1. [1] 146720-2600 SPACER BUSHING L5.2
67/48/1. [1] 146720-2700 SPACER BUSHING L5.4
67/48/1. [1] 146720-2800 SPACER BUSHING L5.5
67/48/1. [1] 146720-2900 SPACER BUSHING L5.6
67/48/1. [1] 146720-4500 SPACER BUSHING L1.8
67/48/1. [1] 146720-4600 SPACER BUSHING L1.9
67/48/1. [1] 146720-4700 SPACER BUSHING L2.0
67/48/1. [1] 146720-4800 SPACER BUSHING L2.1
67/48/1. [1] 146720-4900 SPACER BUSHING L2.2
67/48/1. [1] 146720-5000 SPACER BUSHING L2.3
67/48/1. [1] 146720-5100 SPACER BUSHING L2.4
67/48/1. [1] 146720-5200 SPACER BUSHING L2.5
67/48/1. [1] 146720-5300 SPACER BUSHING L2.6
67/48/1. [1] 146725-2500 SPACER BUSHING L5.7
67/48/1. [1] 146725-2600 SPACER BUSHING L5.8
67/48/1. [1] 146725-2700 SPACER BUSHING L5.9
67/48/1. [1] 146725-2800 SPACER BUSHING L6.0
67/48/1. [1] 146725-2900 SPACER BUSHING L6.1
67/48/1. [1] 146725-3000 SPACER BUSHING L6.2
67/48/1. [1] 146725-3100 SPACER BUSHING L6.3
67/48/1. [1] 146725-3200 SPACER BUSHING L6.4
67/48/1. [1] 146725-3300 SPACER BUSHING L6.5
67/48/1. [1] 146725-3400 SPACER BUSHING L6.6
67/48/1. [1] 146725-3500 SPACER BUSHING L6.7
67/48/1. [1] 146725-3600 SPACER BUSHING L6.8
67/48/1. [1] 146725-3700 SPACER BUSHING L6.9
67/48/1. [1] 146725-3800 SPACER BUSHING L7.0
67/48/1. [1] 146725-3900 SPACER BUSHING L7.1
67/48/1. [1] 146725-4000 SPACER BUSHING L7.2
67/48/1. [1] 146725-4100 SPACER BUSHING L7.3
67/48/1. [1] 146725-4200 SPACER BUSHING L7.4
67/48/1. [1] 146725-4300 SPACER BUSHING L7.5
67/49. [1] 146721-0820 COVER
67/53. [2] 139006-4600 BLEEDER SCREW
67/54. [1] 139006-4800 BLEEDER SCREW
67/55. [1] 139006-4400 BLEEDER SCREW
67/56. [1] 146723-0200 CONTROL LEVER
67/57. [1] 146712-0100 BEARING PIN
67/58. [2] 146620-0600 CAPSULE
67/59. [2] 026506-1040 GASKET D9.9&6.2T1
67/60. [1] 146724-0300 ELEMENT
67/61. [1] 146724-0600 CAPSULE
67/64. [1] 146930-9620 BRACKET
67/78. [1] 146600-4400 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146514-5320 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146830-5600 CONTROL LEVER
72B. [1] 146830-5700 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER
75. [1] 146621-4200 UNION NUT
95. [1] 146861-0820 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0420 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER D20&8.4T1.40
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER D17&6.4T1.60
115. [1] 146975-7000 SLIDING SLEEVE
116. [1] 146576-0200 CAP
117/1. [1] 146577-1800 PLUG L2.10
117/1. [1] 146577-1900 PLUG L2.30
117/1. [1] 146577-2000 PLUG L2.50
117/1. [1] 146577-2100 PLUG L2.70
117/1. [1] 146577-2200 PLUG L2.90
117/1. [1] 146577-2300 PLUG L3.10
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-3200 PLUG L4.90
117/1. [1] 146577-3300 PLUG L5.10
117/1. [1] 146577-6700 PLUG L2.2
117/1. [1] 146577-6800 PLUG L2.4
117/1. [1] 146577-6900 PLUG L2.6
117/1. [1] 146577-7000 PLUG L2.8
117/1. [1] 146577-7100 PLUG L3.0
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
117/1. [1] 146577-8100 PLUG L5.0
117/1. [1] 146877-0000 PLUG L5.2
117/1. [1] 146877-0100 PLUG L5.3
117/1. [1] 146877-0200 PLUG L5.4
117/1. [1] 146877-0300 PLUG L5.5
117/1. [1] 146877-4700 PLUG
117/1. [1] 146877-4800 PLUG
117/1. [1] 146877-4900 PLUG
117/1. [1] 146877-5000 PLUG
123. [4] 146620-0500 HEX-SOCKET-HEAD CAP SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0220 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-1520 OVER FLOW VALVE
137. [2] 139512-0500 GASKET
138. [1] 146606-1920 INLET UNION
200. [1] 146206-0100 COILED SPRING
205. [1] 029470-4030 WOODRUFF KEY
217. [1] 146541-3100 SLOTTED WASHER
218. [1] 146592-6300 COILED SPRING
219. [1] 146541-3000 BUSHING
220. [1] 146592-6400 COILED SPRING
225. [1] 146659-5320 CLAMPING BAND
230. [1] 146926-8600 BRACKET
231. [1] 139006-4800 BLEEDER SCREW
232. [1] 146925-5521 BRACKET
233. [1] 013020-6040 UNION NUT M6P1H5
234. [1] 014110-6440 LOCKING WASHER
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146650-1220 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146658-9820 WIRE
243. [1] 146621-1000 UNION NUT
245. [3] 139512-0500 GASKET
246. [1] 146125-0000 EYE BOLT
247. [1] 146606-6620 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
275. [1] 146619-6220 BRACKET
276. [2] 010010-2040 BLEEDER SCREW M10P1.5L20
280. [1] 146360-9621 START ADVANCE ASSY
281. [1] 146600-0800 O-RING
282. [1] 020306-1240 BLEEDER SCREW
286. [1] 146659-5200 CLAMPING BAND
287. [1] 020106-3540 BLEEDER SCREW
310. [1] 146684-3520 POTENTCIOMETER
800S. [1] 146009-7520 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0320 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
812S. [1] 146600-1920 PARTS SET
821S. [1] 146210-5720 ROLLER SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
847S. [1] 146684-3510 POTENTCIOMETER
903. [1] 146672-5820 PULSE GENERATOR
903/2. [1] 146600-1300 O-RING &13W1.9
905. [1] 146620-4721 ACTUATOR
906. [1] 146923-8000 NAMEPLATE
912. [2] 020146-1270 BLEEDER SCREW

Include in #2:

104740-1950 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 612 119 9460612119
ZEXEL 104740-1950 1047401950
ISUZU 8970738580 8970738580


Zexel num
Bosch num
Firm num
Name
104740-1950 
104740-6030 
9 460 612 119 
8970738580  ISUZU
INJECTION-PUMP ASSEMBLY
4FG1T * K 11CJ VE4 VE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1500 1500 1500
Boost pressure kPa   14.7 13.4 16
Boost pressure kgf/cm2   0.15 0.136 0.164
Boost pressure mmHg   110 100 120
Average injection quantity mm3/st.   48.4 47.9 48.9
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_02
Pump speed r/min   1500 1500 1500
Boost pressure kPa   40 38.7 41.3
Boost pressure kgf/cm2   0.41 0.396 0.424
Boost pressure mmHg   300 290 310
Average injection quantity mm3/st.   50.4 49.9 50.9
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_03
Pump speed r/min   500 500 500
Boost pressure kPa   13.3 12 14.6
Boost pressure kgf/cm2   0.14 0.126 0.154
Boost pressure mmHg   100 90 110
Average injection quantity mm3/st.   47.7 47.7 47.7
Oil temperature degC   48 46 50
Injection timing adjustment_04
Pump speed r/min   1250 1250 1250
Boost pressure kPa   40 38.7 41.3
Boost pressure kgf/cm2   0.41 0.396 0.424
Boost pressure mmHg   300 290 310
Average injection quantity mm3/st.   52.8 50.3 55.3
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1500 1500 1500
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   45.3 43.3 47.3
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1500 1500 1500
Boost pressure kPa   14.7 13.4 16
Boost pressure kgf/cm2   0.15 0.136 0.164
Boost pressure mmHg   110 100 120
Average injection quantity mm3/st.   48.4 47.4 49.4
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_07
Pump speed r/min   1500 1500 1500
Boost pressure kPa   40 38.7 41.3
Boost pressure kgf/cm2   0.41 0.396 0.424
Boost pressure mmHg   300 290 310
Average injection quantity mm3/st.   50.4 49.4 51.4
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_08
Pump speed r/min   2150 2150 2150
Boost pressure kPa   40 38.7 41.3
Boost pressure kgf/cm2   0.41 0.396 0.424
Boost pressure mmHg   300 290 310
Average injection quantity mm3/st.   51 48 54
Oil temperature degC   52 50 54
Injection quantity adjustment
Pump speed r/min   2500 2500 2500
Boost pressure kPa   40 38.7 41.3
Boost pressure kgf/cm2   0.41 0.396 0.424
Boost pressure mmHg   300 290 310
Average injection quantity mm3/st.   20.3 17.3 23.3
Difference in delivery mm3/st.   3
Basic   *
Oil temperature degC   55 53 57
Injection quantity adjustment_02
Pump speed r/min   2500 2500 2500
Boost pressure kPa   40 38.7 41.3
Boost pressure kgf/cm2   0.41 0.396 0.424
Boost pressure mmHg   300 290 310
Average injection quantity mm3/st.   20.3 17.3 23.3
Difference in delivery mm3/st.   3
Oil temperature degC   55 53 57
Injection quantity adjustment_03
Pump speed r/min   2700 2700 2700
Boost pressure kPa   40 38.7 41.3
Boost pressure kgf/cm2   0.41 0.396 0.424
Boost pressure mmHg   300 290 310
Average injection quantity mm3/st.   5
Oil temperature degC   55 53 57
Governor adjustment
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   14.1 12.1 16.1
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   14.1 12.1 16.1
Difference in delivery mm3/st.   2
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   80 60 100
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   80 60 100
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1250 1250 1250
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Overflow quantity cm3/min   690 560 820
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1250 1250 1250
Boost pressure kPa   40 38.7 41.3
Boost pressure kgf/cm2   0.41 0.396 0.424
Boost pressure mmHg   300 290 310
Pressure kPa   471 451 491
Pressure kgf/cm2   4.8 4.6 5
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   40 38.7 41.3
Boost pressure kgf/cm2   0.41 0.396 0.424
Boost pressure mmHg   300 290 310
Pressure kPa   471 451 491
Pressure kgf/cm2   4.8 4.6 5
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1750 1750 1750
Boost pressure kPa   40 38.7 41.3
Boost pressure kgf/cm2   0.41 0.396 0.424
Boost pressure mmHg   300 290 310
Pressure kPa   598 559 637
Pressure kgf/cm2   6.1 5.7 6.5
Oil temperature degC   50 48 52
Stop lever angle_04
Pump speed r/min   2150 2150 2150
Boost pressure kPa   40 38.7 41.3
Boost pressure kgf/cm2   0.41 0.396 0.424
Boost pressure mmHg   300 290 310
Pressure kPa   696 657 735
Pressure kgf/cm2   7.1 6.7 7.5
Oil temperature degC   52 50 54
0000001101
Pump speed r/min   1250 1250 1250
Boost pressure kPa   40 38.7 41.3
Boost pressure kgf/cm2   0.41 0.396 0.424
Boost pressure mmHg   300 290 310
Timer stroke mm   2.7 2.5 2.9
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   725 725 725
Boost pressure kPa   40 38.7 41.3
Boost pressure kgf/cm2   0.41 0.396 0.424
Boost pressure mmHg   300 290 310
Timer stroke mm   0.5 0.1 1.3
Oil temperature degC   50 48 52
_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   40 38.7 41.3
Boost pressure kgf/cm2   0.41 0.396 0.424
Boost pressure mmHg   300 290 310
Timer stroke mm   2.7 2.5 2.9
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1750 1750 1750
Boost pressure kPa   40 38.7 41.3
Boost pressure kgf/cm2   0.41 0.396 0.424
Boost pressure mmHg   300 290 310
Timer stroke mm   5.2 4.8 5.6
Oil temperature degC   50 48 52
_05
Pump speed r/min   2150 2150 2150
Boost pressure kPa   40 38.7 41.3
Boost pressure kgf/cm2   0.41 0.396 0.424
Boost pressure mmHg   300 290 310
Timer stroke mm   6.2 5.9 6.6
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1250 1250 1250
Boost pressure kPa   40 38.7 41.3
Boost pressure kgf/cm2   0.41 0.396 0.424
Boost pressure mmHg   300 290 310
Average injection quantity mm3/st.   33.9 32.9 34.9
Timer stroke TA mm   2.2 2 2.4
Timer stroke variation dT mm   0.5 0.5 0.5
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   40 38.7 41.3
Boost pressure kgf/cm2   0.41 0.396 0.424
Boost pressure mmHg   300 290 310
Average injection quantity mm3/st.   33.9 32.9 34.9
Timer stroke TA mm   2.2 1.8 2.6
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   40 38.7 41.3
Boost pressure kgf/cm2   0.41 0.396 0.424
Boost pressure mmHg   300 290 310
Average injection quantity mm3/st.   24 23 25
Timer stroke TA mm   1.6 1 2.2
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.9 0.8 1
BCS stroke mm   1.8 1.6 2
Control lever angle alpha deg.   -10 -14 -6
Control lever angle beta deg.   37 32 42

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104740-1950
Adjusting method (applied voltage (Vi), dummy bolt method) 1. At the control lever position at N1 and Q1, adjust the dummy bolt (C) so that it contacts the control lever and fix using the locknut. 2. When adjusting the potentiometer, with the control lever contacting position (C), adjust so that the output voltage is V1. 3. After completing adjustment, remove (C). Confirm that the potentiometer output voltage is within the specifications with the control lever in the idle position. (N): Speed of the pump (V) Output voltage (Q) Injection quantity (P) Boost pressure (Vi): Applied voltage (A) Adjusting point (B) Confirmation point (C) Dummy bolt and nut part no. corresponding to 145626-3300 (bolt) 42L 013020-6040 (nut) (D) Dummy bolt installation bracket I:Idle F:Full lever position
----------
N1=750r/min Q1=11.7+-1.0mm3/st V1=2.78+-0.03V Vi=10V
----------
N1=750r/min N2=350r/min V1=2.78+-0.03V V2=(1.42+-0.45V) V3=(8.34V) Q1=11.7+-1.0mm3/st Q2=14.1+-2mm3/st P1=40kPa(300mmHg) Vi=10V

0000001901 W-CSD ADJUSTMENT

Test data 104740-1950
Adjustment of the W-CSD Adjustment of the timer advance angle 1. Determine the timer advance angle using the graph (graph TA). 2. Adjust with the screw (A) so that the timer advance angle determined in item 1 is obtained. X:Temperature t (deg C) Y:Timer stroke TA (mm) (S) Cooling water temperature: increase direction (R) Cooling water temperature (deg C) (T) Timer piston stroke (mm) (B) Standard point N:Pump speed
----------
TA=-0.041t+2.05
----------
N1=500r/min a=20degC b=-20degC c=1.2+-0.4mm d=2.9+-0.6mm

0000002001 V-FICD ADJUSTMENT

Test data 104740-1950
Adjustment of the V-FICD 1. Adjust to obtain S. Confirm full stroke when P1 negative pressure is applied. 2. Set at L when negative pressure P1 is applied to the actuator. To adjust the stroke adjust the actuator's stroke adjusting screw (C). (A) Control lever (B) Locknut (C) Stroke adjusting screw (D) Actuator (e) Actuator shaft
----------
S=1+1mm L=1.10+-0.1mm P1=-53.3kPa(-400mmHg)
----------
S=1+1mm L=1.10+-0.1mm T=1.2~1.5N-m{0.12~0.15kgf-m}




Information:

START BY:a. remove valve coversb. remove rocker shaft assemblies and pushrodsc. remove fuel injection nozzles (earlier)
Be sure that the piston is at Top Center so that the valves will be held in position when the springs are removed.
1. Remove the valve cover bases.2. Remove the valve stem locks with tooling (A) using the following procedure: a. Install adapter plate (1) with two OS1618 (5/16-18 x 1 in.) bolts.b. Install stud (2) and nut (3). Tighten the nut. c. Install plate (4), washer (5) and nut (6). Tighten the nut until the locks are free.d. Remove locks (7), and remove the nut, washer and plate from the stud. Remove the stud and adapter plate from the fuel injection nozzle adapter. 3. Remove rotocoil (8), spring (9) and washer (10). 4. Use tool (B) to remove fuel injection nozzle adapter (11) from the cylinder head assembly. 5. Remove washers (12) and seals (13) from adapters (11).Install Fuel Injection Nozzle Adapters (Earlier)
1. Inspect seals (3) for damage or wear, and make a replacement if necessary.2. Install washers (1) and seals (3) on adapters (2).3. Put liquid soap in the bores of the cylinder head and on the seals of the fuel injection nozzle adapters.4. Put 5P3931 Anti-Seize Compound on the threads of adapter (2), and install the adapters in the cylinder head assembly. 5. Use tool (A), and tighten the adapters to a torque of 205 14 N m (150 10 lb.ft.). 6. Install washers (6), springs (5) and rotocoils (4). 7. Use tool (B), and compress the springs until locks (7) can be installed. Install locks (7) on the valve stems, and remove tool (B).8. Install the valve cover base. Tighten the valve cover base mounting bolts to a torque of 14 3 N m (10 2 lb.ft.).END BY:a. install fuel injection nozzles (earlier)b. install rocker shaft assemblies and push rodsc. install valve covers

Have questions with 104740-1950?





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