104740-1280 ZEXEL 9 460 610 183 BOSCH INJECTION-PUMP ASSEMBLY 9460610183 1047401280 8944185201

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 460 610 183 9460610183

ZEXEL 104740-1280 1047401280

ISUZU 8944185201 8944185201

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Components :

0.	INJECTION-PUMP ASSEMBLY	104740-1280
1.	_
2.	FUEL INJECTION PUMP	104640-1180
3.	NUMBER PLATE	146639-7700
4.	_
5.	CAPSULE	146620-0120
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105141-2310
8.	Nozzle and Holder
9.	Open Pre:MPa(Kqf/cm2)	13.2(135)
10.	NOZZLE-HOLDER
11.	NOZZLE	105000-1770

Scheme ###:

1/6.	[1]	146601-0700	PACKING RING
6.	[1]	146100-0120	SUPPLY PUMP
9.	[1]	146103-0000	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0320	DRIVE SHAFT
12/1.	[1]	146200-0300	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-1720	ROLLER SET
24.	[1]	146303-0000	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146220-0020	CAM PLATE
30.	[1]	146600-0800	O-RING
31.	[1]	146300-0500	PUMP PLUNGER
32.	[1]	146301-0000	SLIDING PIECE
33.	[1]	146603-0700	SHIM D17.5&7.5T0.60
34.	[1]	146302-3600	COMPRESSION SPRING
35/1.	[0]	146603-0700	SHIM D17.5&7.5T0.60
35/1.	[0]	146603-0800	SHIM D17.5&7.5T0.70
35/1.	[0]	146603-0900	SHIM D17.5&7.5T0.90
35/1.	[0]	146603-1000	SHIM D17.5&7.5T1.00
35/1.	[0]	146603-1100	SHIM D17.5&7.5T1.20
35/1.	[0]	146603-3600	SHIM D17.5&7.5T2.40
36.	[1]	146600-0800	O-RING
37.	[1]	146310-0000	COVER
38.	[2]	146620-5000	BLEEDER SCREW
39.	[1]	146310-0100	COVER
40.	[2]	146620-5000	BLEEDER SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0001	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0000	SHIM D17.0&5.2T0.50
48/1.	[1]	146603-0100	SHIM D17.0&5.2T0.80
48/1.	[1]	146603-0200	SHIM D17.0&5.2T1.00
48/1.	[1]	146603-0300	SHIM D17.0&5.2T1.20
48/1.	[1]	146603-0400	SHIM D17.0&5.2T1.50
48/1.	[1]	146603-0500	SHIM D17.0&5.2T1.80
48/1.	[1]	146603-0600	SHIM D17.0&5.2T2.00
48/1.	[1]	146690-1400	SHIM D17&5.2T0.9
48/1.	[1]	146690-1500	SHIM D17&5.2T1.1
48/1.	[1]	146690-1600	SHIM D17&5.2T1.3
48/1.	[1]	146690-1700	SHIM D17&5.2T1.4
48/1.	[1]	146690-1800	SHIM D17&5.2T1.6
48/1.	[1]	146690-1900	SHIM D17&5.2T1.7
48/1.	[1]	146690-5800	SHIM D17&5.2T2.1
48/1.	[1]	146690-5900	SHIM D17&5.2T2.2
48/1.	[1]	146690-6000	SHIM D17&5.2T2.3
48/1.	[1]	146690-6100	SHIM D17&5.2T2.4
48/1.	[1]	146690-6200	SHIM D17&5.2T2.5
48/1.	[1]	146690-6300	SHIM D17&5.2T2.6
48/1.	[1]	146690-6400	SHIM D17&5.2T2.7
48/1.	[1]	146690-6500	SHIM D17&5.2T2.8
48/1.	[1]	146690-6600	SHIM D17&5.2T2.9
48/1.	[1]	146690-6700	SHIM D17&5.2T3.0
48/1.	[1]	146690-6800	SHIM D17&5.2T3.1
48/1.	[1]	146690-6900	SHIM D17&5.2T3.2
48/1.	[1]	146690-7000	SHIM D17&5.2T3.3
48/1.	[1]	146690-7100	SHIM D17&5.2T3.4
48/1.	[1]	146690-7200	SHIM D17&5.2T0.4
48/1.	[1]	146690-7300	SHIM D17&5.2T0.6
48/1.	[1]	146690-7400	SHIM D17&5.2T0.7
48/1.	[1]	146690-7500	SHIM D17&5.2T1.9
48/1.	[1]	146690-7800	SHIM D17&5.2T0.2
49.	[2]	146234-0500	GUIDE PIN
50.	[1]	146400-5720	HYDRAULIC HEAD
50.	[1]	146400-5720	HYDRAULIC HEAD
50.	[1]	146400-5720	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0000	SHIM D9.5&3.0T1.90
52/1.	[1]	146420-0100	SHIM D9.5&3.0T1.92
52/1.	[1]	146420-0200	SHIM D9.5&3.0T1.94
52/1.	[1]	146420-0300	SHIM D9.5&3.0T1.96
52/1.	[1]	146420-0400	SHIM D9.5&3.0T1.98
52/1.	[1]	146420-0500	SHIM D9.5&3.0T2.00
52/1.	[1]	146420-0600	SHIM D9.5&3.0T2.02
52/1.	[1]	146420-0700	SHIM D9.5&3.0T2.04
52/1.	[1]	146420-0800	SHIM D9.5&3.0T2.06
52/1.	[1]	146420-0900	SHIM D9.5&3.0T2.08
52/1.	[1]	146420-1000	SHIM D9.5&3.0T2.10
52/1.	[1]	146420-1100	SHIM D9.5&3.0T2.12
52/1.	[1]	146420-1200	SHIM D9.5&3.0T2.14
52/1.	[1]	146420-1300	SHIM D9.5&3.0T2.16
52/1.	[1]	146420-1400	SHIM D9.5&3.0T2.18
52/1.	[1]	146420-1500	SHIM D9.5&3.0T2.20
52/1.	[1]	146420-1600	SHIM D9.5&3.0T2.22
52/1.	[1]	146420-1700	SHIM D9.5&3.0T2.24
52/1.	[1]	146420-1800	SHIM D9.5&3.0T2.26
52/1.	[1]	146420-1900	SHIM D9.5&3.0T2.28
52/1.	[1]	146420-2000	SHIM D9.5&3.0T2.30
52/1.	[1]	146420-2100	SHIM D9.5&3.0T2.32
52/1.	[1]	146420-2200	SHIM D9.5&3.0T2.34
52/1.	[1]	146420-2300	SHIM D9.5&3.0T2.36
52/1.	[1]	146420-2400	SHIM D9.5&3.0T2.38
52/1.	[1]	146420-2500	SHIM D9.5&3.0T2.40
52/1.	[1]	146420-2600	SHIM D9.5&3.0T2.42
52/1.	[1]	146420-2700	SHIM D9.5&3.0T2.44
52/1.	[1]	146420-2800	SHIM D9.5&3.0T2.46
52/1.	[1]	146420-2900	SHIM D9.5&3.0T2.48
52/1.	[1]	146420-3000	SHIM D9.5&3.0T2.50
52/1.	[1]	146420-3100	SHIM D9.5&3.0T2.52
52/1.	[1]	146420-3200	SHIM D9.5&3.0T2.54
52/1.	[1]	146420-3300	SHIM D9.5&3.0T2.56
52/1.	[1]	146420-3400	SHIM D9.5&3.0T2.58
52/1.	[1]	146420-3500	SHIM D9.5&3.0T2.60
52/1.	[1]	146420-3600	SHIM D9.5&3.0T2.62
52/1.	[1]	146420-3700	SHIM D9.5&3.0T2.64
52/1.	[1]	146420-3800	SHIM D9.5&3.0T2.66
52/1.	[1]	146420-3900	SHIM D9.5&3.0T2.68
52/1.	[1]	146420-4000	SHIM D9.5&3.0T2.70
52/1.	[1]	146420-4100	SHIM D9.5&3.0T2.72
52/1.	[1]	146420-4200	SHIM D9.5&3.0T2.74
52/1.	[1]	146420-4300	SHIM D9.5&3.0T2.76
52/1.	[1]	146420-4400	SHIM D9.5&3.0T2.78
52/1.	[1]	146420-4500	SHIM D9.5&3.0T2.80
52/1.	[1]	146420-4600	SHIM D9.5&3.0T2.82
52/1.	[1]	146420-4700	SHIM D9.5&3.0T2.84
52/1.	[1]	146420-4800	SHIM D9.5&3.0T2.86
52/1.	[1]	146420-4900	SHIM D9.5&3.0T2.88
52/1.	[1]	146420-5000	SHIM D9.5&3.0T2.90
52/1.	[1]	146420-5100	SHIM D9.5&3.0T1.74
52/1.	[1]	146420-5200	SHIM D9.5&3.0T1.76
52/1.	[1]	146420-5300	SHIM D9.5&3.0T1.78
52/1.	[1]	146420-5400	SHIM D9.5&3.0T1.80
52/1.	[1]	146420-5500	SHIM D9.5&3.0T1.82
52/1.	[1]	146420-5600	SHIM D9.5&3.0T1.84
52/1.	[1]	146420-5700	SHIM D9.5&3.0T1.86
52/1.	[1]	146420-5800	SHIM D9.5&3.0T1.88
54.	[4]	146433-0100	GASKET D12&6.4T1.00
55.	[4]	146430-0120	DELIVERY-VALVE ASSEMBLY
56.	[4]	146432-0000	COMPRESSION SPRING
58.	[4]	146440-0120	FITTING
60.	[4]	139106-0100	FLAT-HEAD SCREW
66.	[1]	146600-0100	O-RING
67.	[1]	146702-1521	MANIFOLD-PRESSURE COMP.
67/1.	[1]	146508-1120	GOVERNOR COVER
67/13.	[1]	013020-6040	UNION NUT M6P1H5
67/14.	[1]	029240-6010	UNION NUT M6P1.0H5*
67/15.	[1]	146526-1800	BLEEDER SCREW
67/16.	[1]	146526-1000	FLAT-HEAD SCREW
67/23.	[1]	146613-1300	BRACKET
67/24.	[2]	139106-0000	FLAT-HEAD SCREW
67/31.	[1]	146710-0800	BUSHING
67/32.	[1]	146711-0000	PLATE
67/33.	[1]	139218-0400	UNION NUT
67/34.	[1]	146712-0700	BEARING PIN
67/35.	[1]	146621-0300	UNION NUT
67/36.	[1]	146600-1400	O-RING
67/37.	[1]	146710-0100	BUSHING
67/38.	[1]	139506-0200	GASKET D8.9&6.8T1.00
67/39.	[1]	146620-0300	CAPSULE
67/40.	[1]	026512-1540	GASKET D15.4&12.2T1.50
67/41.	[1]	146713-4100	ADJUSTING PIN
67/42.	[2]	146714-0000	PLATE
67/43.	[1]	146715-0000	DIAPHRAGM
67/44.	[1]	139306-0100	LOCKING WASHER
67/45.	[1]	013030-6040	UNION NUT M6P1H3.6
67/46.	[1]	146716-0000	UNION NUT
67/47.	[1]	146717-1400	COILED SPRING
67/48/1.	[1]	146720-0000	SPACER BUSHING L3.7
67/48/1.	[1]	146720-0100	SPACER BUSHING L3.9
67/48/1.	[1]	146720-0200	SPACER BUSHING L4.1
67/48/1.	[1]	146720-0300	SPACER BUSHING L4.3
67/48/1.	[1]	146720-0400	SPACER BUSHING L4.5
67/48/1.	[1]	146720-0500	SPACER BUSHING L4.7
67/48/1.	[1]	146720-0600	SPACER BUSHING L4.9
67/48/1.	[1]	146720-0700	SPACER BUSHING L5.1
67/48/1.	[1]	146720-0800	SPACER BUSHING L5.3
67/48/1.	[1]	146720-0900	SPACER BUSHING L2.7
67/48/1.	[1]	146720-1000	SPACER BUSHING L2.9
67/48/1.	[1]	146720-1100	SPACER BUSHING L3.1
67/48/1.	[1]	146720-1200	SPACER BUSHING L3.3
67/48/1.	[1]	146720-1300	SPACER BUSHING L3.5
67/48/1.	[1]	146720-1400	SPACER BUSHING L2.8
67/48/1.	[1]	146720-1500	SPACER BUSHING L3.0
67/48/1.	[1]	146720-1600	SPACER BUSHING L3.2
67/48/1.	[1]	146720-1700	SPACER BUSHING L3.4
67/48/1.	[1]	146720-1800	SPACER BUSHING L3.6
67/48/1.	[1]	146720-1900	SPACER BUSHING L3.8
67/48/1.	[1]	146720-2000	SPACER BUSHING L4.0
67/48/1.	[1]	146720-2100	SPACER BUSHING L4.2
67/48/1.	[1]	146720-2200	SPACER BUSHING L4.4
67/48/1.	[1]	146720-2300	SPACER BUSHING L4.6
67/48/1.	[1]	146720-2400	SPACER BUSHING L4.8
67/48/1.	[1]	146720-2500	SPACER BUSHING L5.0
67/48/1.	[1]	146720-2600	SPACER BUSHING L5.2
67/48/1.	[1]	146720-2700	SPACER BUSHING L5.4
67/48/1.	[1]	146720-2800	SPACER BUSHING L5.5
67/48/1.	[1]	146720-2900	SPACER BUSHING L5.6
67/48/1.	[1]	146720-4500	SPACER BUSHING L1.8
67/48/1.	[1]	146720-4600	SPACER BUSHING L1.9
67/48/1.	[1]	146720-4700	SPACER BUSHING L2.0
67/48/1.	[1]	146720-4800	SPACER BUSHING L2.1
67/48/1.	[1]	146720-4900	SPACER BUSHING L2.2
67/48/1.	[1]	146720-5000	SPACER BUSHING L2.3
67/48/1.	[1]	146720-5100	SPACER BUSHING L2.4
67/48/1.	[1]	146720-5200	SPACER BUSHING L2.5
67/48/1.	[1]	146720-5300	SPACER BUSHING L2.6
67/48/1.	[1]	146725-2500	SPACER BUSHING L5.7
67/48/1.	[1]	146725-2600	SPACER BUSHING L5.8
67/48/1.	[1]	146725-2700	SPACER BUSHING L5.9
67/48/1.	[1]	146725-2800	SPACER BUSHING L6.0
67/48/1.	[1]	146725-2900	SPACER BUSHING L6.1
67/48/1.	[1]	146725-3000	SPACER BUSHING L6.2
67/48/1.	[1]	146725-3100	SPACER BUSHING L6.3
67/48/1.	[1]	146725-3200	SPACER BUSHING L6.4
67/48/1.	[1]	146725-3300	SPACER BUSHING L6.5
67/48/1.	[1]	146725-3400	SPACER BUSHING L6.6
67/48/1.	[1]	146725-3500	SPACER BUSHING L6.7
67/48/1.	[1]	146725-3600	SPACER BUSHING L6.8
67/48/1.	[1]	146725-3700	SPACER BUSHING L6.9
67/48/1.	[1]	146725-3800	SPACER BUSHING L7.0
67/48/1.	[1]	146725-3900	SPACER BUSHING L7.1
67/48/1.	[1]	146725-4000	SPACER BUSHING L7.2
67/48/1.	[1]	146725-4100	SPACER BUSHING L7.3
67/48/1.	[1]	146725-4200	SPACER BUSHING L7.4
67/48/1.	[1]	146725-4300	SPACER BUSHING L7.5
67/49.	[1]	146721-0820	COVER
67/54.	[4]	139106-0300	FLAT-HEAD SCREW M6P1.0H10
67/56.	[1]	146723-0200	CONTROL LEVER
67/57.	[1]	146712-0100	BEARING PIN
67/58.	[2]	146620-0600	CAPSULE
67/59.	[2]	026506-1040	GASKET D9.9&6.2T1
67/60.	[1]	146724-0300	ELEMENT
67/61.	[1]	146724-0600	CAPSULE
67/78.	[1]	146600-4400	SEAL RING
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-0300	THREADED PIN L53.00
67/201B.	[1]	146545-0400	THREADED PIN L55.00
67/201C.	[1]	146545-0500	THREADED PIN L57.00
67/202.	[1]	139208-0100	UNION NUT
67/203.	[1]	146600-1200	O-RING
68.	[1]	146513-0220	CONTROL SHAFT
69.	[1]	139310-0200	PLAIN WASHER
72.	[1]	146533-9000	CONTROL LEVER
72B.	[1]	146533-9100	CONTROL LEVER
73.	[1]	014110-6440	LOCKING WASHER
75.	[1]	013020-6040	UNION NUT M6P1H5
95.	[1]	146551-5720	FULCRUM LEVER
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET D11.4&8.2T1
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0300	UNION NUT
108.	[1]	146570-0100	GOVERNOR SHAFT
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM D20.2&8.3T1.05
110/1.	[1]	146571-0100	SHIM D20.2&8.3T1.25
110/1.	[1]	146571-0200	SHIM D20.2&8.3T1.45
110/1.	[1]	146571-0300	SHIM D20.2&8.3T1.65
110/1.	[1]	146571-0400	SHIM D20.2&8.3T1.85
110/1.	[1]	146571-0500	SHIM D20.2&8.3T1.15
110/1.	[1]	146571-0600	SHIM D20.2&8.3T1.35
110/1.	[1]	146571-0700	SHIM D20.2&8.3T1.55
110/1.	[1]	146571-0800	SHIM D20.2&8.3T1.75
111.	[1]	146602-0600	PLAIN WASHER D20&8.4T1.40
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER D17&6.4T1.60
115.	[1]	146575-0000	SLIDING SLEEVE
116.	[1]	146576-0000	SEALING CAP
117/1.	[1]	146577-0000	PLUG L1.70
117/1.	[1]	146577-0100	PLUG L1.90
117/1.	[1]	146577-0200	PLUG L2.10
117/1.	[1]	146577-0300	PLUG L2.30
117/1.	[1]	146577-0400	PLUG L2.50
117/1.	[1]	146577-0500	PLUG L2.70
117/1.	[1]	146577-0600	PLUG L2.90
117/1.	[1]	146577-0700	PLUG L3.10
117/1.	[1]	146577-0800	PLUG L3.30
117/1.	[1]	146577-0900	PLUG L3.50
117/1.	[1]	146577-1000	PLUG L3.70
117/1.	[1]	146577-1100	PLUG L3.90
117/1.	[1]	146577-1200	PLUG L4.10
117/1.	[1]	146577-1300	PLUG L4.30
117/1.	[1]	146577-1400	PLUG L4.50
117/1.	[1]	146577-1500	PLUG L4.70
117/1.	[1]	146577-1600	PLUG L4.90
117/1.	[1]	146577-1700	PLUG L5.10
117/1.	[1]	146577-5000	PLUG L1.8
117/1.	[1]	146577-5100	PLUG L2.0
117/1.	[1]	146577-5200	PLUG L2.2
117/1.	[1]	146577-5300	PLUG L2.4
117/1.	[1]	146577-5400	PLUG L2.6
117/1.	[1]	146577-5500	PLUG L2.8
117/1.	[1]	146577-5600	PLUG L3.0
117/1.	[1]	146577-5700	PLUG L3.2
117/1.	[1]	146577-5800	PLUG L3.4
117/1.	[1]	146577-5900	PLUG L3.6
117/1.	[1]	146577-6000	PLUG L3.8
117/1.	[1]	146577-6100	PLUG L4.0
117/1.	[1]	146577-6200	PLUG L4.2
117/1.	[1]	146577-6300	PLUG L4.4
117/1.	[1]	146577-6400	PLUG L4.6
117/1.	[1]	146577-6500	PLUG L4.8
117/1.	[1]	146577-6600	PLUG L5.0
117/1.	[1]	146877-0400	PLUG
117/1.	[1]	146877-0500	PLUG
117/1.	[1]	146877-0600	PLUG
117/1.	[1]	146877-0700	PLUG
117/1.	[1]	146877-4300	PLUG
117/1.	[1]	146877-4400	PLUG
117/1.	[1]	146877-4500	PLUG
117/1.	[1]	146877-4600	PLUG
123.	[4]	146620-0500	HEX-SOCKET-HEAD CAP SCREW
130.	[1]	146421-0020	CAPSULE
130/2.	[1]	026508-1140	GASKET D11.4&8.2T1
130/3.	[1]	146422-0000	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0220	CONTROL VALVE
135/5.	[1]	146114-0000	SPRING WASHER
135B.	[1]	146110-1020	CONTROL VALVE
135B/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146120-0020	OVER FLOW VALVE
137.	[2]	139512-0500	GASKET
138.	[1]	146606-1920	INLET UNION
200.	[1]	146206-0100	COILED SPRING
205.	[1]	029470-4030	WOODRUFF KEY
220.	[1]	146587-1100	COILED SPRING
240.	[1]	146650-1220	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146658-7320	WIRE
243.	[1]	146621-1000	UNION NUT
245.	[3]	139512-0500	GASKET
246.	[1]	146125-0020	EYE BOLT
247.	[1]	146606-2120	INLET UNION
248.	[1]	146614-0200	SPACER BUSHING
275.	[1]	146619-6220	BRACKET
276.	[2]	010010-1888	BLEEDER SCREW
800S.	[1]	146009-6420	PUMP HOUSING
800S/1/6.	[1]	146601-0700	PACKING RING
804S.	[1]	146232-0320	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
812S.	[1]	146600-1920	PARTS SET
821S.	[1]	146210-5720	ROLLER SET
903.	[1]	146620-0120	CAPSULE
903/2.	[1]	146600-1300	O-RING &13W1.9
906.	[1]	146639-7700	NAMEPLATE

Include in #2:

104740-1280 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 610 183 9460610183

ZEXEL 104740-1280 1047401280

ISUZU 8944185201 8944185201

Zexel num

Bosch num

Firm num

Name

104740-1280
104740-1350

9 460 610 183

8944185201 ISUZU

INJECTION-PUMP ASSEMBLY
4FC1 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1250 1250 1250

Boost pressure kPa 64 62.7 65.3

Boost pressure mmHg 480 470 490

Average injection quantity mm3/st. 46.5 46 47

Difference in delivery mm3/st. 4

Basic *

Injection timing adjustment_02

Pump speed r/min 600 600 600

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 30.2 28.2 32.2

Injection timing adjustment_03

Pump speed r/min 900 900 900

Boost pressure kPa 35.45 34.1 36.8

Boost pressure mmHg 266 256 276

Average injection quantity mm3/st. 39 38 40

Injection timing adjustment_04

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 30.9 28.4 33.4

Injection timing adjustment_05

Pump speed r/min 1250 1250 1250

Boost pressure kPa 64 62.7 65.3

Boost pressure mmHg 480 470 490

Average injection quantity mm3/st. 46.5 45.5 47.5

Injection timing adjustment_06

Pump speed r/min 2000 2000 2000

Boost pressure kPa 64 62.7 65.3

Boost pressure mmHg 480 470 490

Average injection quantity mm3/st. 40.8 38.3 43.3

Injection timing adjustment_07

Pump speed r/min 2250 2250 2250

Boost pressure kPa 64 62.7 65.3

Boost pressure mmHg 480 470 490

Average injection quantity mm3/st. 37.9 35.4 40.4

Injection timing adjustment_08

Pump speed r/min 2600 2600 2600

Boost pressure kPa 64 62.7 65.3

Boost pressure mmHg 480 470 490

Average injection quantity mm3/st. 21 17.5 24.5

Injection timing adjustment_09

Pump speed r/min 900 900 900

Boost pressure kPa 35.45 34.1 36.8

Boost pressure mmHg 266 256 276

Average injection quantity mm3/st. 39 38.5 39.5

Basic *

Injection quantity adjustment

Pump speed r/min 2600 2600 2600

Boost pressure kPa 64 62.7 65.3

Boost pressure mmHg 480 470 490

Average injection quantity mm3/st. 21 18 24

Difference in delivery mm3/st. 3

Basic *

Injection quantity adjustment_02

Pump speed r/min 2850 2850 2850

Boost pressure kPa 64 62.7 65.3

Boost pressure mmHg 480 470 490

Average injection quantity mm3/st. 5.5

Governor adjustment

Pump speed r/min 330 330 330

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 11.6 9.6 13.6

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 330 330 330

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 11.6 9.6 13.6

Governor adjustment_03

Pump speed r/min 400 400 400

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 3

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 60 50 70

Basic *

Speed control lever angle

Pump speed r/min 330 330 330

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Overflow quantity cm3/min 399 270 528

Stop lever angle

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Pressure kPa 441.5 422 461

Pressure kgf/cm2 4.5 4.3 4.7

Basic *

Stop lever angle_02

Pump speed r/min 600 600 600

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Pressure kPa 284.5 255 314

Pressure kgf/cm2 2.9 2.6 3.2

Stop lever angle_03

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Pressure kPa 441.5 422 461

Pressure kgf/cm2 4.5 4.3 4.7

Stop lever angle_04

Pump speed r/min 2250 2250 2250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Pressure kPa 725.5 696 755

Pressure kgf/cm2 7.4 7.1 7.7

0000001101

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Timer stroke mm 2.9 2.7 3.1

Basic *

_02

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Timer stroke mm 2.9 2.6 3.2

_03

Pump speed r/min 2275 2275 2275

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Timer stroke mm 7.4 7 7.8

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.2 1.1 1.3

BCS stroke mm 4.6 4.5 4.7

Control lever angle alpha deg. -20.5 -24.5 -16.5

Control lever angle beta deg. 43 38 48

Information:

REMOVING CAM FOLLOWERS WITH MAGNET2. Remove the plug from the timing pin hole in the fuel injection pump housing and install timing pin (2).
TIMING PIN INSTALLED
1. FT887 Timing Pin (Fabricated Tool).3. Rotate the crankshaft CLOCKWISE (as viewed from front of engine) until the timing pin drops into the slot in the fuel injection pump camshaft.
PUMP DRIVE GEAR
2. Bolts (three). 3. Tachometer drive assembly. 4. Drive gear.4. Remove bolts (2) and tachometer drive assembly (3) from the fuel injection pump camshaft.5. Remove the fuel injection pump drive gear (4) from the fuel injection pump camshaft.6. Remove the camshaft thrust pin (5) from the rear of the cylinder block.
REMOVING THRUST PIN
5. Thrust pin.7. Pull the camshaft (6) out of the cylinder block, being careful to not damage the camshaft bearings or journals.
REMOVING CAMSHAFT
6. Camshaft.Install Camshaft
1. Lubricate the camshaft bearing surfaces with clean engine oil (SAE 30).2. Install the camshaft aligning timing mark on camshaft gear with timing mark on crankshaft gear.3. Install camshaft thrust pin (5) in rear of cylinder block. Tighten thrust pin to 35 5 lb. ft. (4.8 0.7 mkg).
TIMING MARKS4. Put timing plate (7) on the engine and thread bolt (8) into the timing gear. If bolt (8) will not thread into the timing gear, rotate the crankshaft CLOCKWISE (as viewed from front of engine) until bolt (8) threads into the timing gear.
TIMING PLATE INSTALLED
4. Gear. 7. 5P950 Timing Plate. 8. Bolt.
GEAR INSTALLED
4. Drive gear.5. Install drive gear (4) on the fuel injection pump camshaft with the holes in the position shown and the part number facing out. To be able to advance the timing adjustment without removing the front cover, position gear (4) in the direction of the arrow so the bolt holes in the fuel injection pump camshaft are off center as shown. The bolts must thread freely into the holes in the fuel injection pump camshaft.6. Install the tachometer drive assembly (3) and tighten it finger tight.7. Install bolts (2) and tighten the bolts to 32 5 lb. ft. (4.4 0.7 mkg). Tighten the tachometer drive assembly to 50 10 lb. ft. (6.9 1.4 mkg).8. Remove bolt (8) and remove the timing plate (7) from the engine.
TACHOMETER DRIVE ASSEMBLY INSTALLED
2. Bolts (three). 3. Tachometer drive assembly. 4. Pump drive gear.9. Remove timing pin (1) from fuel injection pump housing and install the plug in the timing pin hole.10. Install the cam followers in the same location from which they were removed. Always use the new cam followers with a new camshaft. Be sure to put engine oil on the cam followers and camshaft lobes before installing the cam followers.