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104740-0630 ZEXEL 9 460 612 518 BOSCH INJECTION-PUMP ASSEMBLY 9460612518 1047400630


 

Information injection-pump assembly

BOSCH 9 460 612 518 9460612518
ZEXEL 104740-0630 1047400630
104740-0630 INJECTION-PUMP ASSEMBLY
Rating:
25
Buy INJECTION-PUMP ASSEMBLY 104740-0630 zexel genuine, new aftermarket engine parts with delivery

Components :

0. INJECTION-PUMP ASSEMBLY 104740-0630
1. _
2. FUEL INJECTION PUMP 104640-0630
3. NUMBER PLATE 146961-2700
4. _
5. CAPSULE 146620-0120
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105141-2271
8. Nozzle and Holder SE08 13 640
9. Open Pre:MPa(Kqf/cm2) 13.2{135}
10. NOZZLE-HOLDER 105071-0591
11. NOZZLE 105000-1850

Scheme ###:

PACKING RING
1/6. [1] 146601-0900 PACKING RING
6. [1] 146100-0020 SUPPLY PUMP
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0020 DRIVE SHAFT
12/1. [1] 146200-0000 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-1720 ROLLER SET
24. [1] 146303-0100 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-0220 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-0600 PUMP PLUNGER
32. [1] 146301-0400 SLIDING PIECE
33. [1] 146603-0700 SHIM D17.5&7.5T0.60
34. [1] 146302-3500 COMPRESSION SPRING
34B. [1] 146302-3400 COMPRESSION SPRING
34C. [1] 146302-4200 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-0800 O-RING
37. [1] 146310-0700 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM
48/1. [1] 146690-5900 SHIM
48/1. [1] 146690-6000 SHIM
48/1. [1] 146690-6100 SHIM
48/1. [1] 146690-6200 SHIM
48/1. [1] 146690-6300 SHIM
48/1. [1] 146690-6400 SHIM
48/1. [1] 146690-6500 SHIM
48/1. [1] 146690-6600 SHIM
48/1. [1] 146690-6700 SHIM
48/1. [1] 146690-6800 SHIM
48/1. [1] 146690-6900 SHIM
48/1. [1] 146690-7000 SHIM
48/1. [1] 146690-7100 SHIM
48/1. [1] 146690-7200 SHIM
48/1. [1] 146690-7300 SHIM
48/1. [1] 146690-7400 SHIM
48/1. [1] 146690-7500 SHIM
48/1. [1] 146690-7800 SHIM
49. [2] 146234-0020 GUIDE PIN
50. [1] 146403-0520 HYDRAULIC HEAD
50. [1] 146403-0520 HYDRAULIC HEAD
50. [1] 146403-0520 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET D12&6.4T1.00
55. [4] 146430-0420 DELIVERY-VALVE ASSEMBLY
56. [4] 146432-0000 COMPRESSION SPRING
58. [4] 146440-0220 FITTING
60. [4] 139106-0100 FLAT-HEAD SCREW
67. [1] 146706-1221 ANEROID CAPSULE
67/1. [1] 146508-5621 GOVERNOR COVER
67/2. [1] 146515-0220 CONTROL SHAFT
67/3. [1] 146600-0100 O-RING
67/4. [1] 139310-0200 PLAIN WASHER
67/5. [1] 146532-6100 CONTROL LEVER
67/5B. [1] 146532-6200 CONTROL LEVER
67/6. [1] 014110-6440 LOCKING WASHER
67/7. [1] 013020-6040 UNION NUT M6P1H5
67/13. [1] 146621-0700 UNION NUT
67/14. [1] 146621-1700 UNION NUT
67/15. [1] 146526-3100 BLEEDER SCREW
67/16. [1] 146526-3000 BLEEDER SCREW
67/18. [1] 146587-2000 COILED SPRING
67/19. [1] 146541-0000 ANGLE PIECE
67/27. [1] 146515-0800 LEVER SHAFT
67/31. [1] 146710-0400 BUSHING
67/32. [1] 146602-1800 PLAIN WASHER D31.3&19T1
67/33. [1] 146716-0200 UNION NUT
67/34/1. [1] 146713-1000 BEARING PIN L24.6
67/34/1. [1] 146713-1100 BEARING PIN L24.8
67/34/1. [1] 146713-1200 BEARING PIN L25.0
67/34/1. [1] 146713-1300 BEARING PIN L25.2
67/34/1. [1] 146713-1400 BEARING PIN L25.4
67/35. [1] 146621-0300 UNION NUT
67/36. [1] 146600-1400 O-RING
67/37. [1] 146710-0100 BUSHING
67/38. [1] 139506-0200 GASKET D8.9&6.8T1.00
67/39. [1] 146620-0300 CAPSULE
67/40. [1] 026512-1540 GASKET D15.4&12.2T1.50
67/41. [1] 146713-0600 ADJUSTING PIN
67/47. [1] 146717-0800 COILED SPRING
67/49. [1] 146721-0700 COVER
67/54. [4] 139006-4400 BLEEDER SCREW
67/56. [1] 146723-0200 CONTROL LEVER
67/57. [1] 146712-0100 BEARING PIN
67/58. [2] 146620-0600 CAPSULE
67/59. [2] 026506-1040 GASKET D9.9&6.2T1
67/60. [1] 146724-0300 ELEMENT
67/61. [1] 146724-0400 CAPSULE
67/70. [1] 016520-6010 O-RING
67/71. [1] 146714-0100 SLOTTED WASHER
67/72. [1] 016010-0920 LOCKING WASHER
67/73. [1] 146715-0120 BELLOWS
67/74/1. [0] 146603-3700 SHIM T0.20
67/74/1. [0] 146603-3800 SHIM T0.30
67/74/1. [0] 146603-3900 SHIM T0.50
67/74/1. [0] 146603-4000 SHIM T0.70
67/74/1. [0] 146603-4100 SHIM T1.00
67/74/1. [0] 146603-4200 SHIM T1.50
67/78. [1] 146600-1000 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
73. [1] 014110-5440 LOCKING WASHER
74. [1] 013020-5240 UNION NUT M5P0.8H4
75. [2] 146614-0000 BUSHING
75. [2] 146614-0000 BUSHING
77. [1] 014010-5140 PLAIN WASHER D12&5.5T0.8
78. [1] 146547-9120 CONTROL LEVER
95. [1] 146550-0220 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0420 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER D20&8.4T1.40
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER D17&6.4T1.60
115. [1] 146575-2200 SLIDING SLEEVE
116. [1] 146576-0200 CAP
117/1. [1] 146577-1800 PLUG L2.10
117/1. [1] 146577-1900 PLUG L2.30
117/1. [1] 146577-2000 PLUG L2.50
117/1. [1] 146577-2100 PLUG L2.70
117/1. [1] 146577-2200 PLUG L2.90
117/1. [1] 146577-2300 PLUG L3.10
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-3200 PLUG L4.90
117/1. [1] 146577-3300 PLUG L5.10
117/1. [1] 146577-6700 PLUG L2.2
117/1. [1] 146577-6800 PLUG L2.4
117/1. [1] 146577-6900 PLUG L2.6
117/1. [1] 146577-7000 PLUG L2.8
117/1. [1] 146577-7100 PLUG L3.0
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
117/1. [1] 146577-8100 PLUG L5.0
117/1. [1] 146877-0000 PLUG L5.2
117/1. [1] 146877-0100 PLUG L5.3
117/1. [1] 146877-0200 PLUG L5.4
117/1. [1] 146877-0300 PLUG L5.5
117/1. [1] 146877-4700 PLUG
117/1. [1] 146877-4800 PLUG
117/1. [1] 146877-4900 PLUG
117/1. [1] 146877-5000 PLUG
120. [1] 146579-0020 RETAINING PIN
122. [1] 146580-0200 GOVERNOR SPRING
123. [4] 146620-0500 HEX-SOCKET-HEAD CAP SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0520 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-0020 OVER FLOW VALVE
137. [2] 026512-1540 GASKET D15.4&12.2T1.50
200. [1] 146206-0100 COILED SPRING
240. [1] 146650-4320 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146662-0420 WIRE
243. [1] 146621-1000 UNION NUT
245. [2] 026512-1540 GASKET D15.4&12.2T1.50
246. [1] 027412-2440 EYE BOLT
275. [1] 146612-1000 BRACKET
276. [2] 010010-1640 BLEEDER SCREW M10P1.5L16 4T
308. [1] 146659-6900 CLAMPING BAND
800S. [1] 146018-5620 PUMP HOUSING
800S/1/6. [1] 146601-0900 PACKING RING
804S. [1] 146232-0220 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-2420 REPAIR SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
903. [1] 146620-0120 CAPSULE
903/2. [1] 146600-1300 O-RING &13W1.9
906. [1] 146961-2700 NAMEPLATE

Include in #2:

104740-0630 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 612 518 9460612518
ZEXEL 104740-0630 1047400630


Zexel num
Bosch num
Firm num
Name
104740-0630 
104740-0631 
9 460 612 518 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   51.4 50.9 51.9
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   51.4 50.4 52.4
Difference in delivery mm3/st.   4.5
Oil temperature degC   50 48 52
Injection timing adjustment_03
Pump speed r/min   1900 1900 1900
Average injection quantity mm3/st.   53.7 51.6 55.8
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2100 2100 2100
Average injection quantity mm3/st.   22.2 19.2 25.2
Difference in delivery mm3/st.   5.5
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2200 2200 2200
Average injection quantity mm3/st.   6
Oil temperature degC   52 50 54
Injection quantity adjustment_03
Pump speed r/min   2100 2100 2100
Average injection quantity mm3/st.   22.2 18.7 25.7
Difference in delivery mm3/st.   6
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   16.3 14.3 18.3
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   16.3 13.8 18.8
Difference in delivery mm3/st.   2.5
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   82.4 82.4
Basic   *
Oil temperature degC   48 46 50
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   82.4 82.4
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position  
0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   450 320 580
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1440 1440 1440
Pressure kPa   569 549 589
Pressure kgf/cm2   5.8 5.6 6
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1440 1440 1440
Pressure kPa   569 540 598
Pressure kgf/cm2   5.8 5.5 6.1
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1900 1900 1900
Pressure kPa   755 716 794
Pressure kgf/cm2   7.7 7.3 8.1
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1440 1440 1440
Timer stroke mm   4.6 4.4 4.8
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1000 1000 1000
Timer stroke mm   2 1.4 2.6
Oil temperature degC   50 48 52
_03
Pump speed r/min   1440 1440 1440
Timer stroke mm   4.6 4.2 5
Oil temperature degC   50 48 52
_04
Pump speed r/min   1900 1900 1900
Timer stroke mm   7 6.4 7.6
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1440 1440 1440
Average injection quantity mm3/st.   44.5 44 45
Timer stroke TA mm   4.1 3.9 4.3
Timer stroke variation dT mm   0.5 0.5 0.5
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1440 1440 1440
Average injection quantity mm3/st.   44.5 43.5 45.5
Timer stroke TA mm   4.1 3.7 4.5
Oil temperature degC   50 48 52
_03
Pump speed r/min   1440 1440 1440
Average injection quantity mm3/st.   36.5 35 38
Timer stroke TA mm   3.5 2.9 4.1
Oil temperature degC   50 48 52
0000001501
Pump speed r/min   1000 1000 1000
Height m   0 0 0
Atmospheric pressure difference kPa   0 0 0
Atmospheric pressure difference mmHg   0 0 0
Average injection quantity mm3/st.   51.4 50.9 51.9
Decrease rate %   0 0 0
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1000 1000 1000
Atmospheric pressure difference kPa   -18.7 -18.7 -18.7
Atmospheric pressure difference mmHg   -140 -140 -140
Average injection quantity mm3/st.   46.5 45.5 47.5
Decrease rate %   9.5 9.5 9.5
Basic   *
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.8 1.7 1.9
Pre-stroke mm   0.2 0.18 0.22
Control lever angle alpha deg.   20 16 24
Control lever angle beta deg.   40 35 45




Information:

There are two operation checks that are fast and need no special equipment. One check is the PULL-DOWN RPM CHECK to see if the BrakeSaver can give full braking force. The other check is the KLUNK CHECK to see if the valve spool in the BrakeSaver control valve has free movement. These two checks give an approximate indication that the BrakeSaver has the correct operation.Pull-Down RPM Check
The engine must give rated horsepower for this test to have accuracy.1. Actuate the brakes, put the transmission in NEUTRAL and operate the engine at high idle rpm (accelerator pedal all the way down).2. Make a record of the engine rpm.3. Put the BrakeSaver control to the full ON position.4. Make a record of the engine rpm with the BrakeSaver full on.5. The engine rpm with the BrakeSaver full on must be 150 25 rpm less than the engine rpm with the BrakeSaver off. If the difference in rpm is less than 125 rpm, the BrakeSaver is not giving full braking force. If the difference in rpm is more than 175 rpm, check the air pressure to the BrakeSaver control valve. The air pressure must not be more than 345 kPa (50 psi).
Do not run the engine at high idle rpm with the BrakeSaver ON for more than 15 seconds at a time. Let the engine run a low idle with the BrakeSaver off for five minutes to keep from getting the engine cooling system too hot.
Klunk Check (check for free movement of the valve spool)
1. Run the engine until the truck air system is at its maximum pressure and then stop the engine.2. Put the BrakeSaver in the full ON position before the air pressure in the truck air system gets below 480 kPa (70 psi).3. Put the BrakeSaver in the OFF position. A noise ("klunk") must be heard at the BrakeSaver control valve as the valve spool hits the cover at the air inlet end of the control valve.4. If the noise is not heard at the BrakeSaver control valve, remove and disassemble the control valve. Inspect the valve for: a. A damaged valve body.b. Damaged or worn springs in the valve spool.c. Damaged or worn valve spool.d. Damaged or worn O-ring seals or diaphragm in the control valve.e. Closed holes (small holes to feel pressure) in the side of the valve spool.For specific problems, make reference to the PROBLEM LIST below.Problem List
1. BrakeSaver does not give full braking force with the mode selector switch in the MANUAL position.2. BrakeSaver does not give full braking force with the mode selector switch in the AUTOMATIC-MANUAL position.3. BrakeSaver Oil temperature is too high.4. BrakeSaver does not turn OFF or become empty.5. Oil leakage from the flywheel housing.6. Oil leakage from the clutch housing or transmission.
Gauge Holes For Troubleshooting
(1) Oil pressure from the BrakeSaver. (2) Oil pressure from the engine. (3) Oil pressure to the BrakeSaver. (4) Test point for BrakeSaver oil temperature. (5) Oil pressure to the engine. (6) Air pressure

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Group cross 104740-0630 ZEXEL

104740-0630  

104740-0631 
9 460 612 518 
 
INJECTION-PUMP ASSEMBLY
104740-0631  
 
 
INJECTION-PUMP ASSEMBLY
104740-0632  

104740-0633 
9 460 612 519 
 
INJECTION-PUMP ASSEMBLY
104740-0633  

104740-0634 
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INJECTION-PUMP ASSEMBLY

Mazda 

104740-0634  
9 460 611 512 
SEM613800B 
INJECTION-PUMP ASSEMBLY
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