Buy 104740-0450 ZEXEL 9 460 610 598 BOSCH INJECTION-PUMP ASSEMBLY 9460610598 1047400450

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Information injection-pump assembly

BOSCH 9 460 610 598 9460610598

ZEXEL 104740-0450 1047400450

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Buy INJECTION-PUMP ASSEMBLY 104740-0450 zexel genuine, new aftermarket engine parts with delivery

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16 Apr 2018
1200 Hundredths Pounds
Generic: Generic

NEW ZEXEL 104740-0450 INJECTION PUMP 1046400450

Components :

0.	INJECTION-PUMP ASSEMBLY	104740-0450
1.	_
2.	FUEL INJECTION PUMP	104640-0450
3.	NUMBER PLATE	146950-3500
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105141-2271
8.	Nozzle and Holder	SE08 13 640
9.	Open Pre:MPa(Kqf/cm2)	13.2{135}
10.	NOZZLE-HOLDER	105071-0591
11.	NOZZLE	105000-1850

Scheme ###:

1/6.	[1]	146601-0900	PACKING RING
6.	[1]	146100-0020	SUPPLY PUMP
9.	[1]	146103-0000	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0020	DRIVE SHAFT
12/1.	[1]	146200-0000	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-0120	ROLLER SET
24.	[1]	146303-0100	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146220-0220	CAM PLATE
30.	[1]	146600-0800	O-RING
31.	[1]	146300-0600	PUMP PLUNGER
32.	[1]	146301-0200	SLIDING PIECE
33.	[1]	146603-0700	SHIM D17.5&7.5T0.60
34.	[1]	146302-3700	COMPRESSION SPRING
35/1.	[0]	146603-0700	SHIM D17.5&7.5T0.60
35/1.	[0]	146603-0800	SHIM D17.5&7.5T0.70
35/1.	[0]	146603-0900	SHIM D17.5&7.5T0.90
35/1.	[0]	146603-1000	SHIM D17.5&7.5T1.00
35/1.	[0]	146603-1100	SHIM D17.5&7.5T1.20
35/1.	[0]	146603-3600	SHIM D17.5&7.5T2.40
36.	[1]	146600-0800	O-RING
37.	[1]	146310-0700	COVER
38.	[2]	146620-5000	BLEEDER SCREW
39.	[1]	146310-0100	COVER
40.	[2]	146620-5000	BLEEDER SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0001	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0000	SHIM D17.0&5.2T0.50
48/1.	[1]	146603-0100	SHIM D17.0&5.2T0.80
48/1.	[1]	146603-0200	SHIM D17.0&5.2T1.00
48/1.	[1]	146603-0300	SHIM D17.0&5.2T1.20
48/1.	[1]	146603-0400	SHIM D17.0&5.2T1.50
48/1.	[1]	146603-0500	SHIM D17.0&5.2T1.80
48/1.	[1]	146603-0600	SHIM D17.0&5.2T2.00
48/1.	[1]	146690-1400	SHIM D17&5.2T0.9
48/1.	[1]	146690-1500	SHIM D17&5.2T1.1
48/1.	[1]	146690-1600	SHIM D17&5.2T1.3
48/1.	[1]	146690-1700	SHIM D17&5.2T1.4
48/1.	[1]	146690-1800	SHIM D17&5.2T1.6
48/1.	[1]	146690-1900	SHIM D17&5.2T1.7
48/1.	[1]	146690-5800	SHIM
48/1.	[1]	146690-5900	SHIM
48/1.	[1]	146690-6000	SHIM
48/1.	[1]	146690-6100	SHIM
48/1.	[1]	146690-6200	SHIM
48/1.	[1]	146690-6300	SHIM
48/1.	[1]	146690-6400	SHIM
48/1.	[1]	146690-6500	SHIM
48/1.	[1]	146690-6600	SHIM
48/1.	[1]	146690-6700	SHIM
48/1.	[1]	146690-6800	SHIM
48/1.	[1]	146690-6900	SHIM
48/1.	[1]	146690-7000	SHIM
48/1.	[1]	146690-7100	SHIM
48/1.	[1]	146690-7200	SHIM
48/1.	[1]	146690-7300	SHIM
48/1.	[1]	146690-7400	SHIM
48/1.	[1]	146690-7500	SHIM
48/1.	[1]	146690-7800	SHIM
49.	[2]	146234-0020	GUIDE PIN
50.	[1]	146403-0520	HYDRAULIC HEAD
50.	[1]	146403-0520	HYDRAULIC HEAD
50.	[1]	146403-0520	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0000	SHIM D9.5&3.0T1.90
52/1.	[1]	146420-0100	SHIM D9.5&3.0T1.92
52/1.	[1]	146420-0200	SHIM D9.5&3.0T1.94
52/1.	[1]	146420-0300	SHIM D9.5&3.0T1.96
52/1.	[1]	146420-0400	SHIM D9.5&3.0T1.98
52/1.	[1]	146420-0500	SHIM D9.5&3.0T2.00
52/1.	[1]	146420-0600	SHIM D9.5&3.0T2.02
52/1.	[1]	146420-0700	SHIM D9.5&3.0T2.04
52/1.	[1]	146420-0800	SHIM D9.5&3.0T2.06
52/1.	[1]	146420-0900	SHIM D9.5&3.0T2.08
52/1.	[1]	146420-1000	SHIM D9.5&3.0T2.10
52/1.	[1]	146420-1100	SHIM D9.5&3.0T2.12
52/1.	[1]	146420-1200	SHIM D9.5&3.0T2.14
52/1.	[1]	146420-1300	SHIM D9.5&3.0T2.16
52/1.	[1]	146420-1400	SHIM D9.5&3.0T2.18
52/1.	[1]	146420-1500	SHIM D9.5&3.0T2.20
52/1.	[1]	146420-1600	SHIM D9.5&3.0T2.22
52/1.	[1]	146420-1700	SHIM D9.5&3.0T2.24
52/1.	[1]	146420-1800	SHIM D9.5&3.0T2.26
52/1.	[1]	146420-1900	SHIM D9.5&3.0T2.28
52/1.	[1]	146420-2000	SHIM D9.5&3.0T2.30
52/1.	[1]	146420-2100	SHIM D9.5&3.0T2.32
52/1.	[1]	146420-2200	SHIM D9.5&3.0T2.34
52/1.	[1]	146420-2300	SHIM D9.5&3.0T2.36
52/1.	[1]	146420-2400	SHIM D9.5&3.0T2.38
52/1.	[1]	146420-2500	SHIM D9.5&3.0T2.40
52/1.	[1]	146420-2600	SHIM D9.5&3.0T2.42
52/1.	[1]	146420-2700	SHIM D9.5&3.0T2.44
52/1.	[1]	146420-2800	SHIM D9.5&3.0T2.46
52/1.	[1]	146420-2900	SHIM D9.5&3.0T2.48
52/1.	[1]	146420-3000	SHIM D9.5&3.0T2.50
52/1.	[1]	146420-3100	SHIM D9.5&3.0T2.52
52/1.	[1]	146420-3200	SHIM D9.5&3.0T2.54
52/1.	[1]	146420-3300	SHIM D9.5&3.0T2.56
52/1.	[1]	146420-3400	SHIM D9.5&3.0T2.58
52/1.	[1]	146420-3500	SHIM D9.5&3.0T2.60
52/1.	[1]	146420-3600	SHIM D9.5&3.0T2.62
52/1.	[1]	146420-3700	SHIM D9.5&3.0T2.64
52/1.	[1]	146420-3800	SHIM D9.5&3.0T2.66
52/1.	[1]	146420-3900	SHIM D9.5&3.0T2.68
52/1.	[1]	146420-4000	SHIM D9.5&3.0T2.70
52/1.	[1]	146420-4100	SHIM D9.5&3.0T2.72
52/1.	[1]	146420-4200	SHIM D9.5&3.0T2.74
52/1.	[1]	146420-4300	SHIM D9.5&3.0T2.76
52/1.	[1]	146420-4400	SHIM D9.5&3.0T2.78
52/1.	[1]	146420-4500	SHIM D9.5&3.0T2.80
52/1.	[1]	146420-4600	SHIM D9.5&3.0T2.82
52/1.	[1]	146420-4700	SHIM D9.5&3.0T2.84
52/1.	[1]	146420-4800	SHIM D9.5&3.0T2.86
52/1.	[1]	146420-4900	SHIM D9.5&3.0T2.88
52/1.	[1]	146420-5000	SHIM D9.5&3.0T2.90
52/1.	[1]	146420-5100	SHIM D9.5&3.0T1.74
52/1.	[1]	146420-5200	SHIM D9.5&3.0T1.76
52/1.	[1]	146420-5300	SHIM D9.5&3.0T1.78
52/1.	[1]	146420-5400	SHIM D9.5&3.0T1.80
52/1.	[1]	146420-5500	SHIM D9.5&3.0T1.82
52/1.	[1]	146420-5600	SHIM D9.5&3.0T1.84
52/1.	[1]	146420-5700	SHIM D9.5&3.0T1.86
52/1.	[1]	146420-5800	SHIM D9.5&3.0T1.88
54.	[4]	146433-0100	GASKET D12&6.4T1.00
55.	[4]	146430-0420	DELIVERY-VALVE ASSEMBLY
56.	[4]	146432-0000	COMPRESSION SPRING
58.	[4]	146440-0220	FITTING
60.	[4]	139106-0100	FLAT-HEAD SCREW
67.	[1]	146500-0222	GOVERNOR COVER
67/1.	[1]	146505-2122	GOVERNOR COVER
67/2.	[1]	146515-0220	CONTROL SHAFT
67/3.	[1]	146600-0100	O-RING
67/4.	[1]	139310-0200	PLAIN WASHER
67/5.	[1]	146530-0400	CONTROL LEVER
67/5B.	[1]	146530-0500	CONTROL LEVER
67/6.	[1]	014110-6440	LOCKING WASHER
67/7.	[1]	013020-6040	UNION NUT M6P1H5
67/13.	[1]	146621-1700	UNION NUT
67/14.	[1]	146621-1700	UNION NUT
67/15.	[1]	146526-2800	BLEEDER SCREW
67/16.	[1]	146526-2800	BLEEDER SCREW
67/18.	[1]	146587-0400	COILED SPRING
67/19.	[1]	146541-0000	ANGLE PIECE
67/78.	[1]	146600-1000	SEAL RING
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-3400	THREADED PIN L53.00
67/201B.	[1]	146545-3500	THREADED PIN L55.00
67/201C.	[1]	146545-3600	THREADED PIN L57.00
67/202.	[1]	139208-0900	UNION NUT
67/203.	[1]	146600-1200	O-RING
95.	[1]	146550-0720	FULCRUM LEVER
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET D11.4&8.2T1
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0300	UNION NUT
108.	[1]	146570-0100	GOVERNOR SHAFT
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM D20.2&8.3T1.05
110/1.	[1]	146571-0100	SHIM D20.2&8.3T1.25
110/1.	[1]	146571-0200	SHIM D20.2&8.3T1.45
110/1.	[1]	146571-0300	SHIM D20.2&8.3T1.65
110/1.	[1]	146571-0400	SHIM D20.2&8.3T1.85
110/1.	[1]	146571-0500	SHIM D20.2&8.3T1.15
110/1.	[1]	146571-0600	SHIM D20.2&8.3T1.35
110/1.	[1]	146571-0700	SHIM D20.2&8.3T1.55
110/1.	[1]	146571-0800	SHIM D20.2&8.3T1.75
111.	[1]	146602-0600	PLAIN WASHER D20&8.4T1.40
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER D17&6.4T1.60
115.	[1]	146575-0600	SLIDING SLEEVE
116.	[1]	146576-0000	SEALING CAP
117/1.	[1]	146577-0000	PLUG L1.70
117/1.	[1]	146577-0100	PLUG L1.90
117/1.	[1]	146577-0200	PLUG L2.10
117/1.	[1]	146577-0300	PLUG L2.30
117/1.	[1]	146577-0400	PLUG L2.50
117/1.	[1]	146577-0500	PLUG L2.70
117/1.	[1]	146577-0600	PLUG L2.90
117/1.	[1]	146577-0700	PLUG L3.10
117/1.	[1]	146577-0800	PLUG L3.30
117/1.	[1]	146577-0900	PLUG L3.50
117/1.	[1]	146577-1000	PLUG L3.70
117/1.	[1]	146577-1100	PLUG L3.90
117/1.	[1]	146577-1200	PLUG L4.10
117/1.	[1]	146577-1300	PLUG L4.30
117/1.	[1]	146577-1400	PLUG L4.50
117/1.	[1]	146577-1500	PLUG L4.70
117/1.	[1]	146577-1600	PLUG L4.90
117/1.	[1]	146577-1700	PLUG L5.10
117/1.	[1]	146577-5000	PLUG L1.8
117/1.	[1]	146577-5100	PLUG L2.0
117/1.	[1]	146577-5200	PLUG L2.2
117/1.	[1]	146577-5300	PLUG L2.4
117/1.	[1]	146577-5400	PLUG L2.6
117/1.	[1]	146577-5500	PLUG L2.8
117/1.	[1]	146577-5600	PLUG L3.0
117/1.	[1]	146577-5700	PLUG L3.2
117/1.	[1]	146577-5800	PLUG L3.4
117/1.	[1]	146577-5900	PLUG L3.6
117/1.	[1]	146577-6000	PLUG L3.8
117/1.	[1]	146577-6100	PLUG L4.0
117/1.	[1]	146577-6200	PLUG L4.2
117/1.	[1]	146577-6300	PLUG L4.4
117/1.	[1]	146577-6400	PLUG L4.6
117/1.	[1]	146577-6500	PLUG L4.8
117/1.	[1]	146577-6600	PLUG L5.0
117/1.	[1]	146877-0400	PLUG
117/1.	[1]	146877-0500	PLUG
117/1.	[1]	146877-0600	PLUG
117/1.	[1]	146877-0700	PLUG
117/1.	[1]	146877-4300	PLUG
117/1.	[1]	146877-4400	PLUG
117/1.	[1]	146877-4500	PLUG
117/1.	[1]	146877-4600	PLUG
120.	[1]	146579-0020	RETAINING PIN
122.	[1]	146580-1300	GOVERNOR SPRING
123.	[4]	139106-0200	FLAT-HEAD SCREW
130.	[1]	146421-0020	CAPSULE
130/2.	[1]	026508-1140	GASKET D11.4&8.2T1
130/3.	[1]	146422-0000	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0520	CONTROL VALVE
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146120-0020	OVER FLOW VALVE
137.	[2]	026512-1540	GASKET D15.4&12.2T1.50
200.	[1]	146206-0100	COILED SPRING
240.	[1]	146650-4320	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146658-0720	WIRE
243.	[1]	146621-1000	UNION NUT
245.	[2]	026512-1540	GASKET D15.4&12.2T1.50
246.	[1]	027412-2440	EYE BOLT
800S.	[1]	146018-0620	PUMP HOUSING
800S/1/6.	[1]	146601-0900	PACKING RING
804S.	[1]	146232-0220	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-2420	REPAIR SET
835S.	[1]	146598-1000	CAP
836S/1.	[1]	146598-0600	CAP L18
836S/1.	[1]	146598-0700	CAP L21
836S/1.	[1]	146598-0800	CAP L24
836S/1.	[1]	146598-0900	CAP L27
906.	[1]	146950-3500	NAMEPLATE

Include in #2:

104740-0450 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 610 598 9460610598

ZEXEL 104740-0450 1047400450

Zexel num

Bosch num

Firm num

Name

104740-0450
104740-0451

9 460 610 598

INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 50.3 49.8 50.8

Difference in delivery mm3/st. 3.5

Basic *

Injection timing adjustment_02

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 11.6 8.1 15.1

Injection timing adjustment_03

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 50.3 49.3 51.3

Injection timing adjustment_04

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 48 41 55

Injection quantity adjustment

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 11.6 8.6 14.6

Difference in delivery mm3/st. 4

Basic *

Injection quantity adjustment_02

Pump speed r/min 1325 1325 1325

Average injection quantity mm3/st. 4

Governor adjustment

Pump speed r/min 390 390 390

Average injection quantity mm3/st. 12.8 10.8 14.8

Difference in delivery mm3/st. 2.5

Basic *

Governor adjustment_02

Pump speed r/min 660

Average injection quantity mm3/st. 0 0 0

Governor adjustment_03

Pump speed r/min 390 390 390

Average injection quantity mm3/st. 12.7 10.7 14.7

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 50 70

Basic *

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1000 1000 1000

Overflow quantity cm3/min 450 318 582

Stop lever angle

Pump speed r/min 1000 1000 1000

Pressure kPa 402 373 431

Pressure kgf/cm2 4.1 3.8 4.4

Basic *

Stop lever angle_02

Pump speed r/min 1000 1000 1000

Pressure kPa 402 373 431

Pressure kgf/cm2 4.1 3.8 4.4

Stop lever angle_03

Pump speed r/min 1100 1100 1100

Pressure kPa 431.5 402 461

Pressure kgf/cm2 4.4 4.1 4.7

0000001101

Pump speed r/min 1000 1000 1000

Timer stroke mm 2.7 2.5 2.9

Basic *

_02

Pump speed r/min 550 550 550

Timer stroke mm 1

_03

Pump speed r/min 1000 1000 1000

Timer stroke mm 2.7 2.4 3

_04

Pump speed r/min 1100 1100 1100

Timer stroke mm 3.15 2.7 3.6

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1 0.9 1.1

Pre-stroke mm 0.2 0.18 0.22

Control lever angle alpha deg. 7 3 11

Control lever angle beta deg. 26 21 31

Information:

Problem
A failed sleeve or sleeve to head joint 3176 Truck Engines may cause fuel dilution of the cooling system, coolant entry into the injector cavity, or coolant entry into the cylinder.
Affected Product
Mode & Identification Number
3176 (2YG4902-9368*)
*If not previously reworked and stamped with "3S" next to Serial No. PlateParts Needed
4 - 7C2597 Gasket (water lines)5 - 8C3684 Antifreeze (gal) (if contaminated with fuel)6 - 3H2388 seal-O ring (spacer to head)6 - 4P7135 sleeve6 - 5P8066 O-ring (upper injector)1 - 1S7057 Gasket (turbo oil supply)1 - 7W2398 Gasket (turbo drain)6 - 9X7722 O-ring (lower injector)1 - 9Y7044 Gasket-Cylinder Head (only if head needs removal)Action Required
1. When it is necessary to replace a sleeve due to failure of the sleeve or the sleeve to head joint:a) Check for 3S stamped on the block next to the serial number plate. If block is stamped with 3S, change only the failed sleeve using 4P7135 sleeves. The 4C6730 Roller Expander and 4C6714 Swage must be used to install the new sleeves. See Special Instruction SEHS9246. Failure on engines marked 3S should be filed as normal warranty.b) If block is not stamped 3S replace all six sleeves using 4P7135 sleeves. The 4C6730 Roller Expander and 4C6714 Swage must be used to install the new sleeves. See Special Instruction SEHS9246.2. Ream all sleeves and check injector sleeve seating surface in head. Install the injector and check for good seat using blue dykem.3. Stamp 3S in the block next to the serial number plate after work is complete.Engine Disassembly
Cylinder Head Removal - It is possible to replace the sleeves without removing the cylinder head. See Special Instruction SEHS9246. However, in some applications it may be more efficient to remove the head. This decision is left to the dealer. Reason to remove the head must be explained in the claim story.
Off Engine Test
Test electronic unit injectors for leaks and VOP on test bench if milage is less than 150,000 mi. Replace as necessary.
Engine Assembly
1) Pressurize the cooling system to 15 psi. Look for leakage in and around sleeve cavity to check installation process. Replace any leaking sleeves.2) Test for fuel leaks past the upper injector O-rings by blocking the fuel return line and pressurizing to 100 psi. (observe for 3 minutes)3) Install the remainder of the parts to complete assembly of the engine.4) If failure resulted in fuel in the coolant, flush and fill cooling system. Flush the system for a minimum of 30 minutes using 4C4609/4C4613 Cleaner (may use 6V4511 as a substitute). Fill the cooling system using a 50% mixture of low silicate antifreeze and distilled water. If Caterpillar antifreeze is not used, add 6% cooling system conditioner.Service Claim Allowances
This a labor breakdown for in-frame repair when the block has been stamped 3S.
This is a labor breakdown (when the block has not been stamped 3S) if removal of the cylinder is needed. Head removal must be justified in the claim story.
Additional Labor segments can be claimed if necessary.
Parts Disposition
Handle the parts in accordance with your Warranty