104740-0190 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047400190 483313800

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104740-0190 1047400190

MAZDA 483313800 483313800

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Cross reference number

ZEXEL 104740-0190 1047400190

MAZDA 483313800 483313800

Zexel num

Bosch num

Firm num

Name

104740-0190
104740-0192

483313800 MAZDA

INJECTION-PUMP ASSEMBLY
NEWHA *

Calibration Data:

Adjustment conditions

(Note)
For Japan: year/month/day (change sequence) 1988/08/05 (1)

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 55 54.5 55.5

Difference in delivery mm3/st. 3.5

Basic *

Injection timing adjustment_02

Pump speed r/min 1680 1680 1680

Average injection quantity mm3/st. 12.9 9.9 15.9

Injection timing adjustment_03

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 53.6 51.6 55.6

Injection timing adjustment_04

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 55 54 56

Injection timing adjustment_05

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 48.8 46.8 50.8

Injection timing adjustment_06

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 53.6 53.1 54.1

Difference in delivery mm3/st. 3.5

Basic *

Remarks
For Japan

Injection timing adjustment_07

Pump speed r/min 1680 1680 1680

Average injection quantity mm3/st. 12.6 9.6 15.6

Remarks
For Japan

Injection timing adjustment_08

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 52.3 50.3 54.3

Remarks
For Japan

Injection timing adjustment_09

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 53.6 52.6 54.6

Remarks
For Japan

Injection timing adjustment_10

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 47.6 45.6 49.6

Remarks
For Japan

Injection quantity adjustment

Pump speed r/min 1680 1680 1680

Average injection quantity mm3/st. 12.9 10.9 14.9

Basic *

Injection quantity adjustment_02

Pump speed r/min 1780 1780 1780

Average injection quantity mm3/st. 4.1

Injection quantity adjustment_03

Pump speed r/min 1680 1680 1680

Average injection quantity mm3/st. 12.6 9.6 15.6

Basic *

Remarks
For Japan

Injection quantity adjustment_04

Pump speed r/min 1780 1780 1780

Average injection quantity mm3/st. 4

Remarks
For Japan

Governor adjustment

Pump speed r/min 315 315 315

Average injection quantity mm3/st. 13.1 11.1 15.1

Difference in delivery mm3/st. 2.5

Basic *

Governor adjustment_02

Pump speed r/min 315 315 315

Average injection quantity mm3/st. 13.1 11.1 15.1

Governor adjustment_03

Pump speed r/min 620

Average injection quantity mm3/st. 0 0 0

Governor adjustment_04

Pump speed r/min 315 315 315

Average injection quantity mm3/st. 12.8 10.8 14.8

Difference in delivery mm3/st. 2.5

Basic *

Remarks
For Japan

Governor adjustment_05

Pump speed r/min 315 315 315

Average injection quantity mm3/st. 12.8 10.8 14.8

Remarks
For Japan

Governor adjustment_06

Pump speed r/min 620

Average injection quantity mm3/st. 0 0 0

Remarks
For Japan

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 80.4 80.4

Basic *

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 78 78

Basic *

Remarks
For Japan

Speed control lever angle

Pump speed r/min 315 315 315

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

Speed control lever angle_02

Pump speed r/min 315 315 315

Average injection quantity mm3/st. 0 0 0

Remarks
For Japan: Magnet OFF

0000000901

Pump speed r/min 1000 1000 1000

Overflow quantity cm3/min 450 318 582

_02

Pump speed r/min 1000 1000 1000

Overflow quantity cm3/min 450 318 582

Remarks
For Japan

Stop lever angle

Pump speed r/min 1000 1000 1000

Pressure kPa 431.5 402 461

Pressure kgf/cm2 4.4 4.1 4.7

Basic *

Stop lever angle_02

Pump speed r/min 500 500 500

Pressure kPa 264.5 235 294

Pressure kgf/cm2 2.7 2.4 3

Stop lever angle_03

Pump speed r/min 1000 1000 1000

Pressure kPa 431.5 402 461

Pressure kgf/cm2 4.4 4.1 4.7

Stop lever angle_04

Pump speed r/min 1500 1500 1500

Pressure kPa 598.5 569 628

Pressure kgf/cm2 6.1 5.8 6.4

Stop lever angle_05

Pump speed r/min 1000 1000 1000

Pressure kPa 421.5 392 451

Pressure kgf/cm2 4.3 4 4.6

Basic *

Remarks
For Japan

Stop lever angle_06

Pump speed r/min 500 500 500

Pressure kPa 255 226 284

Pressure kgf/cm2 2.6 2.3 2.9

Remarks
For Japan

Stop lever angle_07

Pump speed r/min 1000 1000 1000

Pressure kPa 421.5 392 451

Pressure kgf/cm2 4.3 4 4.6

Remarks
For Japan

Stop lever angle_08

Pump speed r/min 1500 1500 1500

Pressure kPa 588.5 559 618

Pressure kgf/cm2 6 5.7 6.3

Remarks
For Japan

0000001101

Pump speed r/min 1000 1000 1000

Timer stroke mm 2.3 2.1 2.5

Basic *

_02

Pump speed r/min 1000 1000 1000

Timer stroke mm 2.3 2 2.6

_03

Pump speed r/min 1500 1500 1500

Timer stroke mm 5.3 4.7 5.9

_04

Pump speed r/min 1000 1000 1000

Timer stroke mm 2.2 2 2.4

Basic *

Remarks
For Japan

_05

Pump speed r/min 1000 1000 1000

Timer stroke mm 2.2 1.9 2.5

Remarks
For Japan

_06

Pump speed r/min 1500 1500 1500

Timer stroke mm 5.2 4.6 5.8

Remarks
For Japan

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.8 1.7 1.9

Pre-stroke mm 0.2 0.18 0.22

Control lever angle alpha deg. 24 19 29

Control lever angle beta deg. 42 37 47

Information:

SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 1*******
0-1000 hrs,
0-24 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 4.0-hour job for Group 1
The serial number of any injector(s) replaced in a machine covered under this service letter must be documented in the claims story. Only injectors with serial numbers between 11577640-11676551 (see action required for explanation on how to decode injector serial number) will be allowed to be claimed under this service letter.
If there has been a previous repair, part age will apply. Retain a copy of the previous repair in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 2*******
0-1000 hrs,
0-24 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 4.0-hour job for Group 2
The serial number of any injector(s) replaced in a machine covered under this service letter must be documented in the claims story. Only injectors with serial numbers between 11577640-11676551 (see action required for explanation on how to decode injector serial number) will be allowed to be claimed under this service letter.
If there has been a previous repair, part age will apply. Retain a copy of the previous repair in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 3*******
0-1000 hrs,
0-24 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 4.0-hour job for Group 3
The serial number of any injector(s) replaced in a machine covered under this service letter must be documented in the claims story. Only injectors with serial numbers between 11577640-11676551 (see action required for explanation on how to decode injector serial number) will be allowed to be claimed under this service letter.
If there has been a previous repair, part age will apply. Retain a copy of the previous repair in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.