104740-0130 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047400130 482513800

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104740-0130 1047400130

MAZDA 482513800 482513800

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Cross reference number

ZEXEL 104740-0130 1047400130

MAZDA 482513800 482513800

Zexel num

Bosch num

Firm num

Name

104740-0130
104740-0135

482513800 MAZDA

INJECTION-PUMP ASSEMBLY
XA *

Calibration Data:

Adjustment conditions

(Note)
For Japan: year/month/day (change sequence) 1989/02/03 (1)

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 46.5 46 47

Difference in delivery mm3/st. 3

Basic *

Injection timing adjustment_02

Pump speed r/min 1650 1650 1650

Average injection quantity mm3/st. 10.9 7.9 13.9

Injection timing adjustment_03

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 48.8 46.8 50.8

Injection timing adjustment_04

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 46.5 45.5 47.5

Injection timing adjustment_05

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 40.4 38.4 42.4

Injection timing adjustment_06

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 45.4 44.9 45.9

Difference in delivery mm3/st. 3

Basic *

Remarks
For Japan

Injection timing adjustment_07

Pump speed r/min 1650 1650 1650

Average injection quantity mm3/st. 10.6 7.6 13.6

Remarks
For Japan

Injection timing adjustment_08

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 47.6 45.6 49.6

Remarks
For Japan

Injection timing adjustment_09

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 45.4 44.4 46.4

Remarks
For Japan

Injection timing adjustment_10

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 39.4 37.4 41.4

Remarks
For Japan

Injection quantity adjustment

Pump speed r/min 1650 1650 1650

Average injection quantity mm3/st. 10.9 7.9 13.9

Difference in delivery mm3/st. 4

Basic *

Injection quantity adjustment_02

Pump speed r/min 1750 1750 1750

Average injection quantity mm3/st. 4

Injection quantity adjustment_03

Pump speed r/min 1650 1650 1650

Average injection quantity mm3/st. 10.6 7.6 13.6

Difference in delivery mm3/st. 4

Basic *

Remarks
For Japan

Injection quantity adjustment_04

Pump speed r/min 1750 1750 1750

Average injection quantity mm3/st. 4

Remarks
For Japan

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 6.4 4.4 8.4

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 6.4 4.4 8.4

Governor adjustment_03

Pump speed r/min 500

Average injection quantity mm3/st. 0 0 0

Governor adjustment_04

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 6.2 4.2 8.2

Difference in delivery mm3/st. 2

Basic *

Remarks
For Japan

Governor adjustment_05

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 6.2 4.2 8.2

Remarks
For Japan

Governor adjustment_06

Pump speed r/min 500

Average injection quantity mm3/st. 0 0 0

Remarks
For Japan

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 80 80

Basic *

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 78 78

Basic *

Remarks
For Japan

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

Speed control lever angle_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Remarks
For Japan: Magnet OFF

0000000901

Pump speed r/min 1000 1000 1000

Overflow quantity cm3/min 426 294 558

_02

Pump speed r/min 1000 1000 1000

Overflow quantity cm3/min 456 324 588

Remarks
For Japan

Stop lever angle

Pump speed r/min 1000 1000 1000

Pressure kPa 431.5 402 461

Pressure kgf/cm2 4.4 4.1 4.7

Basic *

Stop lever angle_02

Pump speed r/min 500 500 500

Pressure kPa 256 226 286

Pressure kgf/cm2 2.6 2.3 2.9

Stop lever angle_03

Pump speed r/min 1000 1000 1000

Pressure kPa 431.5 402 461

Pressure kgf/cm2 4.4 4.1 4.7

Stop lever angle_04

Pump speed r/min 1500 1500 1500

Pressure kPa 608 579 637

Pressure kgf/cm2 6.2 5.9 6.5

Stop lever angle_05

Pump speed r/min 1000 1000 1000

Pressure kPa 421.5 392 451

Pressure kgf/cm2 4.3 4 4.6

Basic *

Remarks
For Japan

Stop lever angle_06

Pump speed r/min 500 500 500

Pressure kPa 245.5 216 275

Pressure kgf/cm2 2.5 2.2 2.8

Remarks
For Japan

Stop lever angle_07

Pump speed r/min 1000 1000 1000

Pressure kPa 421.5 392 451

Pressure kgf/cm2 4.3 4 4.6

Remarks
For Japan

Stop lever angle_08

Pump speed r/min 1500 1500 1500

Pressure kPa 598.5 569 628

Pressure kgf/cm2 6.1 5.8 6.4

Remarks
For Japan

0000001101

Pump speed r/min 1000 1000 1000

Timer stroke mm 2.6 2.4 2.8

Basic *

_02

Pump speed r/min 1000 1000 1000

Timer stroke mm 2.6 2.3 2.9

_03

Pump speed r/min 1500 1500 1500

Timer stroke mm 5.5 4.9 6.1

_04

Pump speed r/min 1000 1000 1000

Timer stroke mm 2.5 2.3 2.7

Basic *

Remarks
For Japan

_05

Pump speed r/min 1000 1000 1000

Timer stroke mm 2.5 2.2 2.8

Remarks
For Japan

_06

Pump speed r/min 1500 1500 1500

Timer stroke mm 5.4 4.8 6

Remarks
For Japan

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.6 1.5 1.7

Control lever angle alpha deg. 10 6 14

Control lever angle beta deg. 37 32 42

Information:

PARTS NEEDED
Qty
Part Number Description
2 1W6917 ADAPTER
38 3V3308 WASHER-HARD
4 6V1454 SEAL-O RING
2 6V3908 SEAL-O-RING
3 6V5049 SEAL-O-RING
1 6V5063 SEAL-O-RING
1 7E3101 HOUSING-AFTCLR
1 7E3103 SEAL
2 7H4412 SPACER
2 7X0791 BOLT
1 9S4183 PLUG-O-RING
3 9S4191 PLUG-STOR
38 0310219 BOLT-SELF LCK
2 1236256 ADAPTER
1 2995625 CORE AS-AFTCLR
ACTION REQUIRED
Using either the Service Manual module RENR2287-02 (3608 Aftercooler Remove & Install), or SENR4259-09 (3606 and 3608 Aftercooler Install)as your guide, Remove the failed aftercooler from the 3606 or 3608 diesel marine engine.
Install the new 299-5625 core as. aftercooler, 7E3103 aftercooler flange seal, and the 7E3101 housing using the hardware and seals given in the parts list.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-10000 hrs,
0-48 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
10001-20000 hrs,
49-60 mo 50.0% 50.0% 0.0% 0.0% 50.0% 50.0%
This is a 16.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.