104740-0092 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047400092 se0113800b

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104740-0092 1047400092

MAZDA SE0113800B se0113800b

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Cross reference number

ZEXEL 104740-0092 1047400092

MAZDA SE0113800B se0113800b

Zexel num

Bosch num

Firm num

Name

104740-0092
104740-0710

SE0113800B MAZDA

INJECTION-PUMP ASSEMBLY
NEWHA *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 53.6 53.1 54.1

Difference in delivery mm3/st. 3.5

Basic *

Injection timing adjustment_02

Pump speed r/min 2100 2100 2100

Average injection quantity mm3/st. 22.1 19.1 25.1

Injection timing adjustment_03

Pump speed r/min 1900 1900 1900

Average injection quantity mm3/st. 48.4 46.4 50.4

Injection timing adjustment_04

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 52.3 50.3 54.3

Injection timing adjustment_05

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 53.6 52.6 54.6

Injection timing adjustment_06

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 47.6 45.6 49.6

Injection quantity adjustment

Pump speed r/min 2100 2100 2100

Average injection quantity mm3/st. 22.1 19.1 25.1

Basic *

Injection quantity adjustment_02

Pump speed r/min 2200 2200 2200

Average injection quantity mm3/st. 6

Governor adjustment

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 12.8 10.8 14.8

Difference in delivery mm3/st. 2.5

Basic *

Governor adjustment_02

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 12.8 10.8 14.8

Governor adjustment_03

Pump speed r/min 570

Average injection quantity mm3/st. 0 0 0

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 78 78

Basic *

Speed control lever angle

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1000 1000 1000

Overflow quantity cm3/min 450 318 582

Stop lever angle

Pump speed r/min 1500 1500 1500

Pressure kPa 588.5 559 618

Pressure kgf/cm2 6 5.7 6.3

Basic *

Stop lever angle_02

Pump speed r/min 500 500 500

Pressure kPa 255 226 284

Pressure kgf/cm2 2.6 2.3 2.9

Stop lever angle_03

Pump speed r/min 1500 1500 1500

Pressure kPa 588.5 559 618

Pressure kgf/cm2 6 5.7 6.3

Stop lever angle_04

Pump speed r/min 1900 1900 1900

Pressure kPa 725.5 696 755

Pressure kgf/cm2 7.4 7.1 7.7

0000001101

Pump speed r/min 1500 1500 1500

Timer stroke mm 6 5.8 6.2

Basic *

_02

Pump speed r/min 1000 1000 1000

Timer stroke mm 3 2.4 3.6

_03

Pump speed r/min 1500 1500 1500

Timer stroke mm 6 5.7 6.3

_04

Pump speed r/min 1900 1900 1900

Timer stroke mm 8.2 7.6 8.8

0000001201

Max. applied voltage V 16 16 16

Test voltage V 25 24 26

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.8 1.7 1.9

Pre-stroke mm 0.2 0.18 0.22

Control lever angle alpha deg. 20 16 24

Control lever angle beta deg. 40 35 45

Information:

REM07-17
Reman
August 2007 APPEARANCE CHANGE TO REMAN ELECTRONIC & HEUI? INJECTORS
Announcement
The Caterpillar Remanufactured Products Group announces an appearance change on selected Cat? Reman Electronic & HEUI? Injectors.
In order to improve the salvage of EUI and HEUI injector components Cat Reman is introducing a new Metal Deposition process around the sealing cone/case on electronic injectors and HEUI injectors for the families mentioned above. Validation Tests confirm change will not alter quality, reliability, fit or performance in any way. Appearance with this new Metal Deposition process before and after use for acceptable cases are as shown below (Reference: EI800 (B) Injector assembly).
Effective July 2007, this appearance change affects part numbers in the following families: EI400, EI800, MI550, EI550 Classic and Bridge, EI500 and EI550 with ACERTTM Technology electronic injectors and HEUI series HI300 CAT, HIA250 and HIA450 Injectors. Refer to the table below for a complete part number listing by family.
Features And Benefits
Cat Remanufactured injectors offer excellent value to customers. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of these Remanufactured injectors. Cat Remanufactured injectors provide immediate, off-the-shelf availability at a fraction of the new price.
Core Acceptance
Core Acceptance Criteria for Caterpillar Remanufactured injectors is simple, visual, and requires no special tools. Consult your Core Acceptance Guide for complete details.
Warranty
Please consult the appropriate warranty statement for your area.
Core Management
Please refer to the Caterpillar Core Management Information System (CMIS 2) Parts Information application describing all reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS 2 conversion date. In the meantime, please continue to use the current CMIS Entitlement Parts Inquiry Screen describing the list of parts in a Core Acceptability Family (CAF) and related part number detail.
For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040), and Shipping Instructions (SELD0039), go to the Reman Dealer website https://reman.cat.com
If you have any questions regarding core return processing, feel free to call Corinth toll free at (800) 537-2928. For assistance with technical questions, call the Peoria Reman
Technical Help Line also toll free at (888) 88-REMAN or use our E-mail address--Reman_Help.
PELJ0797 CATERPILLAR? ?2007 Caterpillar