Information injection-pump assembly
ZEXEL
104740-0090
1047400090
MAZDA
SE0113800
se0113800

Rating:
Components :
0. | INJECTION-PUMP ASSEMBLY | 104740-0090 |
1. | _ | |
2. | FUEL INJECTION PUMP | |
3. | NUMBER PLATE | 146632-6100 |
4. | _ | |
5. | CAPSULE | |
6. | ADJUSTING DEVICE | |
7. | NOZZLE AND HOLDER ASSY | 105101-1970 |
8. | Nozzle and Holder | 4874 13 640 |
9. | Open Pre:MPa(Kqf/cm2) | 13.2{135} |
10. | NOZZLE-HOLDER | 105031-1610 |
11. | NOZZLE | 105000-1030 |
Scheme ###:
1/6. | [1] | 146601-0000 | PACKING RING |
6. | [1] | 146100-0020 | SUPPLY PUMP D17 |
9. | [1] | 146103-0000 | COVER |
10. | [2] | 139104-0000 | FLAT-HEAD SCREW |
12. | [1] | 146200-0000 | DRIVE SHAFT |
13. | [1] | 146201-0000 | WOODRUFF KEY |
15. | [2] | 146202-0001 | DAMPER |
16. | [1] | 146203-0000 | TOOTHED GEAR |
17. | [1] | 146204-0000 | PLAIN WASHER |
20. | [1] | 146210-0320 | ROLLER SET |
24. | [1] | 146303-0000 | BEARING PIN |
25. | [1] | 146304-0000 | BEARING PIN |
26. | [1] | 146305-0000 | CLAMPING BAND |
27. | [1] | 146205-0000 | SLOTTED WASHER |
29. | [1] | 146220-0220 | CAM PLATE '02'SK3074 |
30. | [1] | 146600-0800 | O-RING |
31. | [1] | 146300-0600 | PUMP PLUNGER ' 6' 5-10. |
32. | [1] | 146301-0000 | SLIDING PIECE |
33. | [1] | 146603-0700 | SHIM |
34. | [1] | 146302-0200 | COMPRESSION SPRING K=2.5 |
35. | [1] | 029998-0710 | SHIM |
35/1. | [0] | 146603-0700 | SHIM |
35/1. | [0] | 146603-0800 | SHIM |
35/1. | [0] | 146603-0900 | SHIM |
35/1. | [0] | 146603-1000 | SHIM |
35/1. | [0] | 146603-1100 | SHIM |
36. | [1] | 146600-0800 | O-RING |
37. | [1] | 146310-0000 | COVER |
38. | [2] | 139106-0000 | FLAT-HEAD SCREW |
39. | [1] | 146310-0100 | COVER |
40. | [2] | 139106-0000 | FLAT-HEAD SCREW |
43. | [1] | 146230-0000 | SHIM |
44. | [1] | 146230-0100 | PLAIN WASHER |
45. | [1] | 146231-0000 | SLOTTED WASHER |
47. | [2] | 146233-0000 | SLOTTED WASHER |
48. | [2] | 029998-0570 | SHIM |
48/1. | [2] | 146603-0000 | SHIM |
48/1. | [2] | 146603-0100 | SHIM |
48/1. | [2] | 146603-0200 | SHIM |
48/1. | [2] | 146603-0300 | SHIM |
48/1. | [2] | 146603-0400 | SHIM |
48/1. | [2] | 146603-0500 | SHIM |
48/1. | [2] | 146603-0600 | SHIM |
49. | [2] | 146234-0020 | GUIDE PIN |
50. | [1] | 146404-0920 | HYDRAULIC HEAD |
50. | [1] | 146404-0920 | HYDRAULIC HEAD |
50. | [1] | 146404-0920 | HYDRAULIC HEAD |
51. | [1] | 146600-0000 | O-RING |
52. | [1] | 029998-0300 | SHIM |
52/1. | [1] | 146420-0000 | SHIM |
52/1. | [1] | 146420-0100 | SHIM |
52/1. | [1] | 146420-0200 | SHIM |
52/1. | [1] | 146420-0300 | SHIM |
52/1. | [1] | 146420-0400 | SHIM |
52/1. | [1] | 146420-0500 | SHIM |
52/1. | [1] | 146420-0600 | SHIM |
52/1. | [1] | 146420-0700 | SHIM |
52/1. | [1] | 146420-0800 | SHIM |
52/1. | [1] | 146420-0900 | SHIM |
52/1. | [1] | 146420-1000 | SHIM |
52/1. | [1] | 146420-1100 | SHIM |
52/1. | [1] | 146420-1200 | SHIM |
52/1. | [1] | 146420-1300 | SHIM |
52/1. | [1] | 146420-1400 | SHIM |
52/1. | [1] | 146420-1500 | SHIM |
52/1. | [1] | 146420-1600 | SHIM |
52/1. | [1] | 146420-1700 | SHIM |
52/1. | [1] | 146420-1800 | SHIM |
52/1. | [1] | 146420-1900 | SHIM |
52/1. | [1] | 146420-2000 | SHIM |
52/1. | [1] | 146420-2100 | SHIM |
52/1. | [1] | 146420-2200 | SHIM |
52/1. | [1] | 146420-2300 | SHIM |
52/1. | [1] | 146420-2400 | SHIM |
52/1. | [1] | 146420-2500 | SHIM |
52/1. | [1] | 146420-2600 | SHIM |
52/1. | [1] | 146420-2700 | SHIM |
52/1. | [1] | 146420-2800 | SHIM |
52/1. | [1] | 146420-2900 | SHIM |
52/1. | [1] | 146420-3000 | SHIM |
52/1. | [1] | 146420-3100 | SHIM |
52/1. | [1] | 146420-3200 | SHIM |
52/1. | [1] | 146420-3300 | SHIM |
52/1. | [1] | 146420-3400 | SHIM |
52/1. | [1] | 146420-3500 | SHIM |
52/1. | [1] | 146420-3600 | SHIM |
52/1. | [1] | 146420-3700 | SHIM |
52/1. | [1] | 146420-3800 | SHIM |
52/1. | [1] | 146420-3900 | SHIM |
52/1. | [1] | 146420-4000 | SHIM |
52/1. | [1] | 146420-4100 | SHIM |
52/1. | [1] | 146420-4200 | SHIM |
52/1. | [1] | 146420-4300 | SHIM |
52/1. | [1] | 146420-4400 | SHIM |
52/1. | [1] | 146420-4500 | SHIM |
52/1. | [1] | 146420-4600 | SHIM |
52/1. | [1] | 146420-4700 | SHIM |
52/1. | [1] | 146420-4800 | SHIM |
52/1. | [1] | 146420-4900 | SHIM |
52/1. | [1] | 146420-5000 | SHIM |
54. | [4] | 146433-0100 | GASKET |
55. | [4] | 146430-0420 | DELIVERY-VALVE ASSEMBLY 'VE5' VR40 |
56. | [4] | 146432-0000 | COMPRESSION SPRING K=0.48 |
58. | [4] | 146440-0220 | FITTING D0.45 L=50 |
60. | [4] | 139106-0100 | FLAT-HEAD SCREW |
67. | [1] | 146500-0820 | GOVERNOR COVER |
67/1. | [1] | 146505-2120 | GOVERNOR COVER |
67/2. | [1] | 146515-0220 | CONTROL SHAFT R20 |
67/3. | [1] | 146600-0100 | O-RING |
67/4. | [1] | 139310-0200 | PLAIN WASHER |
67/5. | [1] | 146530-6000 | CONTROL LEVER |
67/5B. | [1] | 146530-6100 | CONTROL LEVER ' 0' |
67/6. | [1] | 014110-6440 | LOCKING WASHER |
67/7. | [1] | 013020-6040 | UNION NUT |
67/13. | [1] | 139206-0000 | UNION NUT |
67/14. | [1] | 029240-6010 | UNION NUT |
67/15. | [1] | 146526-0300 | BLEEDER SCREW |
67/16. | [1] | 146526-0100 | FLAT-HEAD SCREW |
67/18. | [1] | 146587-2000 | COILED SPRING |
67/19. | [1] | 146541-0000 | ANGLE PIECE |
67/27. | [1] | 146515-0800 | LEVER SHAFT |
73. | [1] | 014110-5440 | LOCKING WASHER |
74. | [1] | 013020-5240 | UNION NUT |
75. | [2] | 146614-0000 | BUSHING |
75. | [2] | 146614-0000 | BUSHING |
77. | [1] | 014010-5140 | PLAIN WASHER |
78. | [1] | 146530-7820 | CONTROL LEVER |
87. | [1] | 139308-0300 | PLAIN WASHER |
88. | [1] | 146545-0300 | THREADED PIN |
88B. | [1] | 146545-0400 | THREADED PIN |
88C. | [1] | 146545-0500 | THREADED PIN |
90. | [1] | 139208-0100 | UNION NUT |
91. | [1] | 146600-1200 | O-RING |
92. | [1] | 146600-1000 | SEAL RING |
95. | [1] | 146550-0220 | FULCRUM LEVER I=2.2 |
104. | [2] | 146568-0000 | SLOTTED SPRING PIN |
105. | [2] | 026508-1140 | GASKET |
106. | [2] | 146588-0000 | COILED SPRING |
107. | [1] | 146569-0100 | UNION NUT |
108. | [1] | 146570-0000 | GOVERNOR SHAFT L |
109. | [1] | 146600-0400 | O-RING |
110. | [1] | 029998-4130 | SHIM |
110/1. | [1] | 146571-0000 | SHIM |
110/1. | [1] | 146571-0100 | SHIM |
110/1. | [1] | 146571-0200 | SHIM |
110/1. | [1] | 146571-0300 | SHIM |
110/1. | [1] | 146571-0400 | SHIM |
110/1. | [1] | 146571-0500 | SHIM |
110/1. | [1] | 146571-0600 | SHIM |
110/1. | [1] | 146571-0700 | SHIM |
110/1. | [1] | 146571-0800 | SHIM |
111. | [1] | 146602-0600 | PLAIN WASHER |
112. | [1] | 146572-0020 | FLYWEIGHT ASSEMBLY |
114. | [1] | 146602-0500 | PLAIN WASHER |
115. | [1] | 146575-0000 | SLIDING SLEEVE D2.0 |
116. | [1] | 146576-0000 | SEALING CAP |
117. | [1] | 029998-5460 | PLUG |
117/1. | [1] | 146577-0000 | PLUG |
117/1. | [1] | 146577-0100 | PLUG |
117/1. | [1] | 146577-0200 | PLUG |
117/1. | [1] | 146577-0300 | PLUG |
117/1. | [1] | 146577-0400 | PLUG |
117/1. | [1] | 146577-0500 | PLUG |
117/1. | [1] | 146577-0600 | PLUG |
117/1. | [1] | 146577-0700 | PLUG |
117/1. | [1] | 146577-0800 | PLUG |
117/1. | [1] | 146577-0900 | PLUG |
117/1. | [1] | 146577-1000 | PLUG |
117/1. | [1] | 146577-1100 | PLUG |
117/1. | [1] | 146577-1200 | PLUG |
117/1. | [1] | 146577-1300 | PLUG |
117/1. | [1] | 146577-1400 | PLUG |
117/1. | [1] | 146577-1500 | PLUG |
117/1. | [1] | 146577-1600 | PLUG |
117/1. | [1] | 146577-1700 | PLUG |
120. | [1] | 146579-0020 | RETAINING PIN |
122. | [1] | 146580-0200 | GOVERNOR SPRING K=0.215 |
123. | [4] | 139106-0200 | FLAT-HEAD SCREW |
129. | [1] | 146600-0500 | O-RING |
130. | [1] | 146421-0020 | CAPSULE D14 |
130/2. | [1] | 026508-1140 | GASKET |
130/3. | [1] | 146422-0000 | BLEEDER SCREW |
133. | [1] | 146600-0600 | O-RING |
134. | [1] | 146600-0700 | O-RING |
135. | [1] | 146110-0520 | CONTROL VALVE '05'2XD1.6K=1.5 |
135/5. | [1] | 146114-0000 | SPRING WASHER |
136. | [1] | 146120-0020 | OVER FLOW VALVE |
137. | [2] | 026512-1840 | GASKET |
200. | [1] | 146206-0100 | COILED SPRING |
239. | [1] | 023500-5140 | PLAIN WASHER |
240. | [1] | 146650-0820 | PULLING ELECTROMAGNET |
240/8. | [1] | 146600-1700 | O-RING |
242. | [1] | 146658-0720 | WIRE ' 7' 12V |
243. | [1] | 013020-5240 | UNION NUT |
245. | [2] | 026512-1840 | GASKET |
246. | [1] | 027412-2440 | EYE BOLT |
275. | [1] | 146612-1000 | BRACKET |
276. | [2] | 010010-1640 | BLEEDER SCREW |
280. | [1] | 146360-0120 | COVER |
281. | [1] | 146600-0800 | O-RING |
282. | [2] | 139106-0400 | FLAT-HEAD SCREW |
800S. | [1] | 146009-0820 | PUMP HOUSING |
800S/1. | [1] | 146000-0720 | PUMP HOUSING |
800S/1/6. | [1] | 146601-0000 | PACKING RING |
800S/1/6. | [1] | 146601-0000 | PACKING RING |
804S. | [1] | 146232-0220 | COMPRESSION SPRING |
805S. | [1] | 146574-0120 | PARTS SET |
810S. | [1] | 146600-1120 | REPAIR SET |
902. | [1] | 146670-0820 | MICROSWITCH |
906. | [1] | 146632-6100 | NUMBER PLATE |
Include in #2:
104740-0090
as INJECTION-PUMP ASSEMBLY
Cross reference number
ZEXEL
104740-0090
1047400090
MAZDA
SE0113800
se0113800
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
(Note)
For Japan: year/month/day (change sequence) 1981/01/05 (1)
For Japan: year/month/day (change sequence) 1981/01/05 (1)
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105000-2010
Bosch type code
NP-DN12SD12TT
Nozzle holder
105780-2080
Opening pressure
MPa
14.7
14.7
15.19
Opening pressure
kgf/cm2
150
150
155
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840
Inside diameter - outside diameter - length (mm) mm 2-6-840
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
55.8
55.3
56.3
Difference in delivery
mm3/st.
3.5
Basic
*
Injection timing adjustment_02
Pump speed
r/min
2100
2100
2100
Average injection quantity
mm3/st.
22.7
19.7
25.7
Injection timing adjustment_03
Pump speed
r/min
1900
1900
1900
Average injection quantity
mm3/st.
49.4
47.4
51.4
Injection timing adjustment_04
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
55.8
54.8
56.8
Injection timing adjustment_05
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
49.3
47.3
51.3
Injection timing adjustment_06
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
54.4
53.9
54.9
Difference in delivery
mm3/st.
3.5
Basic
*
Remarks
For Japan
For Japan
Injection timing adjustment_07
Pump speed
r/min
2100
2100
2100
Average injection quantity
mm3/st.
22.1
19.1
25.1
Remarks
For Japan
For Japan
Injection timing adjustment_08
Pump speed
r/min
1900
1900
1900
Average injection quantity
mm3/st.
48.2
46.2
50.2
Remarks
For Japan
For Japan
Injection timing adjustment_09
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
54.4
53.4
55.4
Remarks
For Japan
For Japan
Injection timing adjustment_10
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
48.1
46.1
50.1
Remarks
For Japan
For Japan
Injection quantity adjustment
Pump speed
r/min
2100
2100
2100
Average injection quantity
mm3/st.
22.7
19.7
25.7
Basic
*
Injection quantity adjustment_02
Pump speed
r/min
2200
2200
2200
Average injection quantity
mm3/st.
6
Injection quantity adjustment_03
Pump speed
r/min
2100
2100
2100
Average injection quantity
mm3/st.
22.1
19.1
25.1
Basic
*
Remarks
For Japan
For Japan
Injection quantity adjustment_04
Pump speed
r/min
2200
2200
2200
Average injection quantity
mm3/st.
6
Remarks
For Japan
For Japan
Governor adjustment
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
12.3
10.3
14.3
Difference in delivery
mm3/st.
2.5
Basic
*
Governor adjustment_02
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
12.3
10.3
14.3
Governor adjustment_03
Pump speed
r/min
620
Average injection quantity
mm3/st.
0
0
0
Governor adjustment_04
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
12
10
14
Difference in delivery
mm3/st.
2.5
Basic
*
Remarks
For Japan
For Japan
Governor adjustment_05
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
12
10
14
Remarks
For Japan
For Japan
Governor adjustment_06
Pump speed
r/min
620
Average injection quantity
mm3/st.
0
0
0
Remarks
For Japan
For Japan
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
80
80
Basic
*
Timer adjustment_02
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
78
78
Basic
*
Remarks
For Japan
For Japan
Speed control lever angle
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
0
0
0
Remarks
Magnet OFF
Magnet OFF
Speed control lever angle_02
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
0
0
0
Remarks
For Japan: Magnet OFF
For Japan: Magnet OFF
0000000901
Pump speed
r/min
1000
1000
1000
Overflow quantity
cm3/min
420
288
552
_02
Pump speed
r/min
1000
1000
1000
Overflow quantity
cm3/min
450
318
582
Remarks
For Japan
For Japan
Stop lever angle
Pump speed
r/min
1500
1500
1500
Pressure
kPa
603
569
637
Pressure
kgf/cm2
6.15
5.8
6.5
Basic
*
Stop lever angle_02
Pump speed
r/min
500
500
500
Pressure
kPa
264.5
235
294
Pressure
kgf/cm2
2.7
2.4
3
Stop lever angle_03
Pump speed
r/min
1500
1500
1500
Pressure
kPa
603
569
637
Pressure
kgf/cm2
6.15
5.8
6.5
Stop lever angle_04
Pump speed
r/min
1800
1800
1800
Pressure
kPa
696.5
667
726
Pressure
kgf/cm2
7.1
6.8
7.4
Stop lever angle_05
Pump speed
r/min
1500
1500
1500
Pressure
kPa
588.5
559
618
Pressure
kgf/cm2
6
5.7
6.3
Basic
*
Remarks
For Japan
For Japan
Stop lever angle_06
Pump speed
r/min
500
500
500
Pressure
kPa
255
226
284
Pressure
kgf/cm2
2.6
2.3
2.9
Remarks
For Japan
For Japan
Stop lever angle_07
Pump speed
r/min
1500
1500
1500
Pressure
kPa
588.5
559
618
Pressure
kgf/cm2
6
5.7
6.3
Remarks
For Japan
For Japan
Stop lever angle_08
Pump speed
r/min
1800
1800
1800
Pressure
kPa
686.5
657
716
Pressure
kgf/cm2
7
6.7
7.3
Remarks
For Japan
For Japan
0000001101
Pump speed
r/min
1500
1500
1500
Timer stroke
mm
5.3
5.1
5.5
Basic
*
_02
Pump speed
r/min
1000
1000
1000
Timer stroke
mm
2.3
1.7
2.9
_03
Pump speed
r/min
1500
1500
1500
Timer stroke
mm
5.3
5
5.6
_04
Pump speed
r/min
1900
1900
1900
Timer stroke
mm
7.8
7.3
8.3
_05
Pump speed
r/min
1500
1500
1500
Timer stroke
mm
5.2
5
5.4
Basic
*
Remarks
For Japan
For Japan
_06
Pump speed
r/min
1000
1000
1000
Timer stroke
mm
2.2
1.6
2.8
Remarks
For Japan
For Japan
_07
Pump speed
r/min
1500
1500
1500
Timer stroke
mm
5.2
4.9
5.5
Remarks
For Japan
For Japan
_08
Pump speed
r/min
1900
1900
1900
Timer stroke
mm
7.6
7.1
8.1
Remarks
For Japan
For Japan
0000001201
Max. applied voltage
V
16
16
16
Test voltage
V
25
24
26
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
5.8
5.7
5.9
MS dimension
mm
1.8
1.7
1.9
Pre-stroke
mm
0.2
0.18
0.22
Control lever angle alpha
deg.
20
16
24
Control lever angle beta
deg.
38
33
43
Information:
REM07-12
Reman
July 2007 APPEARANCE CHANGE TO CAT REMAN DIFN NOZZLES
Announcement
The Caterpillar Remanufactured Products Group announces a change on selected Cat? Reman DIFN nozzles. Currently, the nozzles include an edge filter located in the adapter. Effective on 07/02/07, Reman will not include edge filters in nozzles as an improvement to the source of debris caused by the edge filter movement and or chipping the corners when pressing the filter inside the adapter. This change will not alter fit or performance in any way.
Part Numbers Impacted
The table below lists part numbers impacted by this change.
Features And Benefits
Cat Remanufactured fuel nozzles offer excellent value to customers. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of these Remanufactured fuel nozzles. Cat Remanufactured fuel nozzles provide immediate, off-the-shelf availability at a fraction of the new price.
Core Acceptance
Core Acceptance Criteria for Caterpillar Remanufactured Engine Components is simple, visual, and requires no special tools. Consult your Core Acceptance Guide for complete details.
Warranty
Please consult the appropriate warranty statement for your area.
Core Management
Please refer to the Caterpillar Core Management Information System (CMIS 2) Parts Information application describing all reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS 2 conversion date. In the meantime, please continue to use the current CMIS Entitlement Parts Inquiry Screen describing the list of parts in a Core Acceptability Family (CAF) and related part number detail.
For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040), and Shipping Instructions (SELD0039), go to the Reman Dealer website https://reman.cat.com
If you have any questions regarding core return processing, feel free to call Corinth toll free at (800) 537-2928. For assistance with technical questions, call the Peoria Reman
Technical Help Line also toll free at (888) 88-REMAN or use our E-mail address--Reman_Help.
PELJ0782 CATERPILLAR? ?2007 Caterpillar