Information injection-pump assembly
ZEXEL
104740-0000
1047400000
MAZDA
091113800
091113800
Rating:
Cross reference number
ZEXEL
104740-0000
1047400000
MAZDA
091113800
091113800
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
(Note)
For Japan: year/month/day (change sequence) 1988/08/05 (1)
For Japan: year/month/day (change sequence) 1988/08/05 (1)
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105000-2010
Bosch type code
NP-DN12SD12TT
Nozzle holder
105780-2080
Opening pressure
MPa
14.7
14.7
15.19
Opening pressure
kgf/cm2
150
150
155
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840
Inside diameter - outside diameter - length (mm) mm 2-6-840
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
46.5
46
47
Difference in delivery
mm3/st.
3.5
Basic
*
Injection timing adjustment_02
Pump speed
r/min
2000
2000
2000
Average injection quantity
mm3/st.
12.5
9.5
15.5
Injection timing adjustment_03
Pump speed
r/min
1800
1800
1800
Average injection quantity
mm3/st.
45.1
43.1
47.1
Injection timing adjustment_04
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
46.5
45.5
47.5
Injection timing adjustment_05
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
40.4
38.4
42.4
Injection timing adjustment_06
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
45.4
44.9
45.9
Difference in delivery
mm3/st.
3.5
Basic
*
Remarks
For Japan
For Japan
Injection timing adjustment_07
Pump speed
r/min
2000
2000
2000
Average injection quantity
mm3/st.
12.2
9.2
15.2
Remarks
For Japan
For Japan
Injection timing adjustment_08
Pump speed
r/min
1800
1800
1800
Average injection quantity
mm3/st.
44
42
46
Remarks
For Japan
For Japan
Injection timing adjustment_09
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
45.4
44.4
46.4
Remarks
For Japan
For Japan
Injection timing adjustment_10
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
39.4
37.4
41.4
Remarks
For Japan
For Japan
Injection quantity adjustment
Pump speed
r/min
2000
2000
2000
Average injection quantity
mm3/st.
12.5
10.5
14.5
Basic
*
Injection quantity adjustment_02
Pump speed
r/min
2100
2100
2100
Average injection quantity
mm3/st.
4
Injection quantity adjustment_03
Pump speed
r/min
2000
2000
2000
Average injection quantity
mm3/st.
12.2
10.2
14.2
Basic
*
Remarks
For Japan
For Japan
Injection quantity adjustment_04
Pump speed
r/min
2100
2100
2100
Average injection quantity
mm3/st.
4
Remarks
For Japan
For Japan
Governor adjustment
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
6.4
4.4
8.4
Difference in delivery
mm3/st.
2.5
Basic
*
Governor adjustment_02
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
6.4
4.4
8.4
Governor adjustment_03
Pump speed
r/min
500
Average injection quantity
mm3/st.
0
0
0
Governor adjustment_04
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
6.2
4.2
8.2
Difference in delivery
mm3/st.
2.5
Basic
*
Remarks
For Japan
For Japan
Governor adjustment_05
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
6.2
4.2
8.2
Remarks
For Japan
For Japan
Governor adjustment_06
Pump speed
r/min
500
Average injection quantity
mm3/st.
0
0
0
Remarks
For Japan
For Japan
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
80
80
Basic
*
Timer adjustment_02
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
78
78
Basic
*
Remarks
For Japan
For Japan
Speed control lever angle
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
0
0
0
Remarks
Magnet OFF
Magnet OFF
Speed control lever angle_02
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
0
0
0
Remarks
For Japan: Magnet OFF
For Japan: Magnet OFF
0000000901
Pump speed
r/min
1000
1000
1000
Overflow quantity
cm3/min
426
294
558
_02
Pump speed
r/min
1000
1000
1000
Overflow quantity
cm3/min
456
324
588
Remarks
For Japan
For Japan
Stop lever angle
Pump speed
r/min
1500
1500
1500
Pressure
kPa
608
579
637
Pressure
kgf/cm2
6.2
5.9
6.5
Basic
*
Stop lever angle_02
Pump speed
r/min
500
500
500
Pressure
kPa
255
226
284
Pressure
kgf/cm2
2.6
2.3
2.9
Stop lever angle_03
Pump speed
r/min
1500
1500
1500
Pressure
kPa
608
579
637
Pressure
kgf/cm2
6.2
5.9
6.5
Stop lever angle_04
Pump speed
r/min
1900
1900
1900
Pressure
kPa
764.5
735
794
Pressure
kgf/cm2
7.8
7.5
8.1
Stop lever angle_05
Pump speed
r/min
1500
1500
1500
Pressure
kPa
598.5
569
628
Pressure
kgf/cm2
6.1
5.8
6.4
Basic
*
Remarks
For Japan
For Japan
Stop lever angle_06
Pump speed
r/min
500
500
500
Pressure
kPa
245.5
216
275
Pressure
kgf/cm2
2.5
2.2
2.8
Remarks
For Japan
For Japan
Stop lever angle_07
Pump speed
r/min
1500
1500
1500
Pressure
kPa
598.5
569
628
Pressure
kgf/cm2
6.1
5.8
6.4
Remarks
For Japan
For Japan
Stop lever angle_08
Pump speed
r/min
1900
1900
1900
Pressure
kPa
745.5
716
775
Pressure
kgf/cm2
7.6
7.3
7.9
Remarks
For Japan
For Japan
0000001101
Pump speed
r/min
1500
1500
1500
Timer stroke
mm
5.5
5.3
5.7
Basic
*
_02
Pump speed
r/min
1000
1000
1000
Timer stroke
mm
2.6
2
3.2
_03
Pump speed
r/min
1500
1500
1500
Timer stroke
mm
5.5
5.2
5.8
_04
Pump speed
r/min
1900
1900
1900
Timer stroke
mm
7.9
7.3
8.5
_05
Pump speed
r/min
1500
1500
1500
Timer stroke
mm
5.4
5.2
5.6
Basic
*
Remarks
For Japan
For Japan
_06
Pump speed
r/min
1000
1000
1000
Timer stroke
mm
2.5
1.9
3.1
Remarks
For Japan
For Japan
_07
Pump speed
r/min
1500
1500
1500
Timer stroke
mm
5.4
5.1
5.7
Remarks
For Japan
For Japan
_08
Pump speed
r/min
1900
1900
1900
Timer stroke
mm
7.7
7.1
8.3
Remarks
For Japan
For Japan
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
5.8
5.7
5.9
MS dimension
mm
1.6
1.5
1.7
Control lever angle alpha
deg.
10
6
14
Control lever angle beta
deg.
39
34
44
Test data Ex:
0000001801 MAGNET VALVE SELECTION
Magnet valve specifications
A = pump proper number
B = magnet valve
C = maximum applied voltage
D = inspection voltage
----------
----------
A1=104740-0000 A2=104740-0001 A3=104740-0002 A4=104740-0003 A5=104740-0005 A6=104740-0050 C1=8V,D1=12~14V C2=8V,D2=12~14V C3=8V,D3=12~14V C4=8V,D4=12~14V C5=8V,D5=12~14V C6=16V,D6=24~26V
----------
----------
A1=104740-0000 A2=104740-0001 A3=104740-0002 A4=104740-0003 A5=104740-0005 A6=104740-0050 C1=8V,D1=12~14V C2=8V,D2=12~14V C3=8V,D3=12~14V C4=8V,D4=12~14V C5=8V,D5=12~14V C6=16V,D6=24~26V
Information:
New Part Number Reman Part Number Description Applications
212-3468 10R1258 Injector GP - Fuel C12 Ind, EuroIII Trk & Machine
212-3467 10R-1259 Injector GP - Fuel C10 & C12 Ind & Mach PELJ0171-01 © 2003 Caterpillar REM03-11A 2
Features And Benefits
Cat® Remanufactured injectors offer excellent value to customers. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of these Remanufactured injectors. Cat Remanufactured injectors provide immediate, off-the-shelf availability at a fraction of the new price.
Features Benefits
? ? ? ? ? ? All critical engineering changes and updates included
Improved reliability and performance
Worldwide availability through Caterpillar® parts distribution system Customer access regardless of location
Backed by Cat warranty Consistent support
Core Acceptance
Core Acceptance Criteria for Caterpillar Remanufactured injectors is simple, visual, and requires no special tools. Full core credit is issued when the core is complete, fully assembled, and has an acceptable part number. Consult your Core Acceptance Guide for complete details.
Warranty
Please consult the appropriate warranty statement for your area.
Core Management
Please refer to the Caterpillar Core Management Information System (CMIS 2) Parts Information application describing all reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS 2 conversion date. In the meantime, please continue to use the current CMIS Entitlement Parts Inquiry Screen describing the list of parts in a Core Acceptability Family (CAF) and related part number detail.
IRM\304090313A.DOC REM03-11A 3
For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040), and Shipping Instructions (SELD0039), go to the Reman Dealer website https://reman.cat.com
If you have any questions regarding core return processing, feel free to call Corinth