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Buy 104700-9120 ZEXEL 9 460 614 199 BOSCH INJECTION-PUMP ASSEMBLY 9460614199 1047009120


 

Information injection-pump assembly

BOSCH 9 460 614 199 9460614199
ZEXEL 104700-9120 1047009120
104700-9120 INJECTION-PUMP ASSEMBLY
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New Diesel Fuel Injection Pump 3310442500 for Hyundai Galloper
$2,940.00
 

20 Oct 2019
0.881849048[0.00] Pounds
-: -
New Diesel Fuel Injection Pump 3310442500 for Hyundai Galloper
New Diesel Fuel Injection Pump 3310442500 for Hyundai Galloper || 3310442500 33104 42500 || Connector edge was broken a little bit || Working is ok

Components :

0. INJECTION-PUMP ASSEMBLY 104700-9120
1. _
2. FUEL INJECTION PUMP 104600-9120
3. NUMBER PLATE 148643-1900
4. _
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY
8. Nozzle and Holder
9. Open Pre:MPa(Kqf/cm2)
10. NOZZLE-HOLDER
11. NOZZLE

Scheme ###:

PACKING RING
1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 148103-0400 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 148200-0520 DRIVE SHAFT
17. [1] 146204-0000 PLAIN WASHER
20. [1] 148210-0120 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-4320 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-1900 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
33. [1] 146603-1100 SHIM
34. [1] 146306-1800 COMPRESSION SPRING
34B. [1] 146306-2100 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-0800 O-RING
37. [1] 479766-2620 TIMER PISTON SENSOR
38. [2] 146622-1200 HEX-SOCKET-HEAD CAP SCREW
39. [1] 146310-5600 COVER
40. [2] 146622-1300 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM D17&5.2T2.1
48/1. [1] 146690-5900 SHIM D17&5.2T2.2
48/1. [1] 146690-6000 SHIM D17&5.2T2.3
48/1. [1] 146690-6100 SHIM D17&5.2T2.4
48/1. [1] 146690-6200 SHIM D17&5.2T2.5
48/1. [1] 146690-6300 SHIM D17&5.2T2.6
48/1. [1] 146690-6400 SHIM D17&5.2T2.7
48/1. [1] 146690-6500 SHIM D17&5.2T2.8
48/1. [1] 146690-6600 SHIM D17&5.2T2.9
48/1. [1] 146690-6700 SHIM D17&5.2T3.0
48/1. [1] 146690-6800 SHIM D17&5.2T3.1
48/1. [1] 146690-6900 SHIM D17&5.2T3.2
48/1. [1] 146690-7000 SHIM D17&5.2T3.3
48/1. [1] 146690-7100 SHIM D17&5.2T3.4
48/1. [1] 146690-7200 SHIM D17&5.2T0.4
48/1. [1] 146690-7300 SHIM D17&5.2T0.6
48/1. [1] 146690-7400 SHIM D17&5.2T0.7
48/1. [1] 146690-7500 SHIM D17&5.2T1.9
48/1. [1] 146690-7800 SHIM D17&5.2T0.2
49. [2] 146234-0600 GUIDE PIN
50. [1] 146403-8720 HYDRAULIC HEAD
50. [1] 146403-8720 HYDRAULIC HEAD
50. [1] 146403-8720 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET
55. [4] 146430-0320 DELIVERY-VALVE ASSEMBLY VE4
56. [4] 146432-0801 COMPRESSION SPRING
58. [4] 146440-3120 FITTING
60. [3] 146622-1800 FLAT-HEAD SCREW
123. [1] 146622-0900 FLAT-HEAD SCREW
130. [1] 146421-1920 CAPSULE
130/2. [1] 139508-0200 GASKET
130/3. [1] 146422-0700 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-3520 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 148120-0320 OVER FLOW VALVE
137. [3] 139512-0500 GASKET
138. [1] 146669-5821 INLET UNION
158. [1] 146663-5500 SPACER BUSHING
200. [1] 146206-0100 COILED SPRING
205. [1] 029470-4030 WOODRUFF KEY
230. [1] 148613-6620 BRACKET
236. [1] 146622-1400 HEX-SOCKET-HEAD CAP SCREW
237. [1] 146622-1500 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146688-3720 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
243. [1] 146621-1000 UNION NUT
245. [3] 139512-0500 GASKET
246. [1] 146125-1000 EYE BOLT
247. [1] 146669-6821 INLET UNION
248. [1] 146663-5600 SPACER BUSHING
275. [1] 148612-1600 BRACKET
276. [2] 146622-1700 BLEEDER SCREW
278. [2] 146663-5700 SPACER BUSHING
282. [1] 146622-1900 BLEEDER SCREW
504/1. [1] 146649-4500 RESISTER NO. 1 0.18K:OHM
504/1. [1] 146649-4600 RESISTER NO. 2 0.30K:OHM
504/1. [1] 146649-4700 RESISTER NO. 3 0.43K:OHM
504/1. [1] 146649-4800 RESISTER NO. 4 0.62K:OHM
504/1. [1] 146649-4900 RESISTER NO. 5 0.82K:OHM
504/1. [1] 146649-5000 RESISTER NO. 6 1.10K:OHM
504/1. [1] 146649-5100 RESISTER NO. 7 1.50K:OHM
504/1. [1] 146649-5200 RESISTER NO. 8 2.00K:OHM
504/1. [1] 146649-5300 RESISTER NO. 9 2.70K:OHM
504/1. [1] 146649-5400 RESISTER NO.10 3.90K:OHM
504/1. [1] 146649-5500 RESISTER NO.11 5.60K:OHM
504/1. [1] 146649-5600 RESISTER NO.12 8.20K:OHM
504/1. [1] 146649-5700 RESISTER NO.13 15.00K:OHM
505. [1] 148530-4220 GOVERNOR;ELECTRIC
506. [3] 146622-1000 FLAT-HEAD SCREW
515. [1] 106144-1071 TIMING CONTROL VALVE
515/7. [1] 161440-3800 O-RING
515/8. [1] 161440-3700 O-RING
516. [2] 146622-1600 HEX-SOCKET-HEAD CAP SCREW
530. [4] 148650-0000 BINDER
531. [1] 479766-2321 PULSE GENERATOR
531/6. [1] 479773-6500 O-RING
535. [1] 148650-0300 TAPE 1600MM
536. [1] 148650-3700 TUBE
551. [1] 146659-9501 CLAMPING BAND
552. [1] 014110-8442 LOCKING WASHER
553. [1] 010208-1242 HEX-SOCKET-HEAD CAP SCREW
555. [1] 148852-0900 COVER
556. [1] 148852-1000 COVER
800S. [1] 148009-0620 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0720 COMPRESSION SPRING
810S. [1] 146600-4620 REPAIR SET
821S. [1] 146210-5720 ROLLER SET
878S. [1] 148600-1300 SEAL RING
906. [1] 148643-1900 NAMEPLATE

Include in #2:

104700-9120 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 614 199 9460614199
ZEXEL 104700-9120 1047009120


Zexel num
Bosch num
Firm num
Name
104700-9120 
9 460 614 199 
   
INJECTION-PUMP ASSEMBLY
4D56TC 11CL INJECTION PUMP ASSY COVEC 4 COVEC
104700-9120 
104700-9121 
9 460 614 199 
3310442500  HYUNDAI
INJECTION-PUMP ASSEMBLY
4D56TC * K 11CL INJECTION PUMP ASSY COVEC 4 COVEC

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right   R
Governor adjustment
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Pump chamber pressure kPa   598 569 627
Pump chamber pressure kgf/cm2   6.1 5.8 6.4
Basic   *
Governor adjustment_02
Pump speed r/min   100 100 100
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Pump chamber pressure kPa   294 294
Pump chamber pressure kgf/cm2   3 3
Governor adjustment_03
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Pump chamber pressure kPa   598 559 637
Pump chamber pressure kgf/cm2   6.1 5.7 6.5
Governor adjustment_04
Pump speed r/min   2000 2000 2000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Pump chamber pressure kPa   735 686 784
Pump chamber pressure kgf/cm2   7.5 7 8
Boost compensator adjustment
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   7.7 7.5 7.9
Basic   *
Boost compensator adjustment_02
Pump speed r/min   100 100 100
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   1.8 0.3 3.3
Boost compensator adjustment_03
Pump speed r/min   350 350 350
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   5.2 3.1 7.3
Boost compensator adjustment_04
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   7.7 7.4 8
Boost compensator adjustment_05
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   70 70 70
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   4 1.9 6.1
Boost compensator adjustment_06
Pump speed r/min   2000 2000 2000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   9.75 9.3 10.2
Boost compensator adjustment_07
Pump speed r/min   2000 2000 2000
TCV duty (%) F TCV 60Hz %   0 0 0
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   0 0 0
Timer adjustment
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   0 0 0
U alpha soll V   2.7 2.7 2.7
Vtps V   0.51 0.382 0.638
Basic   *
Timer adjustment_02
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   0 0 0
U alpha soll V   2.7 2.7 2.7
Vtps V   0.51 0.382 0.638
Timer adjustment_03
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Vtps V   1.925 1.702 2.148
Speed control lever angle
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Overflow quantity cm3/min   550 420 680
0000000901
Pump speed r/min   1250 1250 1250
U alpha soll + dU alpha soll V   2.73 2.73 2.73
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   63.3 62.8 63.8
Difference in delivery mm3/st.   3.5
Basic   *
_02
Pump speed r/min   375 375 375
U alpha soll + dU alpha soll V   1.81 1.81 1.81
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   7.3 4.3 10.3
Difference in delivery mm3/st.   2.5
Basic   *
Remarks
Confirmation of difference in delivery  
_03
Pump speed r/min   2300 2300 2300
U alpha soll + dU alpha soll V   1.81 1.81 1.81
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   19.4 16.9 21.9
Difference in delivery mm3/st.   5.5
Basic   *
Remarks
Confirmation of difference in delivery  
_04
Pump speed r/min   100 100 100
U alpha soll + dU alpha soll V   2.9 2.9 2.9
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   50.3 40.3 60.3
_05
Pump speed r/min   375 375 375
U alpha soll + dU alpha soll V   1.81 1.81 1.81
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   7.3 4.3 10.3
_06
Pump speed r/min   500 500 500
U alpha soll + dU alpha soll V   2.59 2.59 2.59
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   51.8 49.3 54.3
_07
Pump speed r/min   750 750 750
U alpha soll + dU alpha soll V   2.71 2.71 2.71
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   60.2 57.7 62.7
_08
Pump speed r/min   1250 1250 1250
U alpha soll + dU alpha soll V   2.73 2.73 2.73
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   63.3 62.3 64.3
_09
Pump speed r/min   1900 1900 1900
U alpha soll + dU alpha soll V   2.56 2.56 2.56
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   53.2 50.7 55.7
_10
Pump speed r/min   2300 2300 2300
U alpha soll + dU alpha soll V   1.81 1.81 1.81
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   19.4 16.9 21.9
_11
Pump speed r/min   2450 2450 2450
U alpha soll + dU alpha soll V   1 1 1
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   3
Stop lever angle
Pump speed r/min   1900 1900 1900
U alpha soll + dU alpha soll V   2.56 2.56 2.56
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity cm3/min   0 0 0
0000001101
Pump speed r/min   200 200 200
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Speed output
N=Measure the actual speed. r/min   N+-8
0000001201
Pump speed r/min   1250 1250 1250
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.73 2.73 2.73
Temperature output
Measure T = actual output temperature degC   T+-5
0000001301
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.9 5.8 6
Pre-stroke mm   0.1 0.08 0.12

Test data Ex:

Injection timing adjustment Comp. resistor/voltage

Test data 104700-9120
Compensation resistance/compensation voltage comparison A = Compensation resistor number B= Compensation resistance C = Compensation voltage delta U alpha soll
----------

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0000001601 HARNESS & CONNECTOR

Test data 104700-9120
T.C.V. connector assembly specification (1)Ensure the GE cable is not twisted at section A. (2)Refer to diagram for direction of connector B. (3)Route the TCV harnes C in the direction indicated by the arrows in the figure and install the connector.
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0000001701 HARNESS & CONNECTOR

Test data 104700-9120
Harness position specification (1)Install the rear cover of the GE side connector and the NP and FCV connector. (2)Fix the harness using clips to the dimensions shown in the figure. (3)Cut A to L1 or less. (4)After completing the procedures, the lead wires must not be exposed or visible at the connector's rear cover. B = GE, TCV, Q adjustment C=NP,FCV D=TPS E = binder F = connector's rear cover
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a=(75deg) L1=Max.2mm L2=85+11-9mm L3=65+11-9mm L4=55+11-9mm

0000001801 HARNESS & CONNECTOR

Test data 104700-9120
Corrugated tube assembly specification (1)Align the end of the corrugated tube with clip A and fix it using black vinyl tape (L1, L2). (2)Confirm that the dimension to the end of the corrugated tube C is L3, and fix it using black vinyl tape (L4, L5). (3)Refer to the illustration for the position of the corrugated tube slit. (4)After completing all of the procedures, ensure no lead wires are exposed after routing the harness. A = binder B = outside edge of binder C = end of corrugated tube D = position of corrugated tube's slit
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L1=Max.25mm L2=Max.10mm L3=325+-10mm L4=(20mm) L5=(30mm) a=45deg

0000001901 HARNESS & CONNECTOR

Test data 104700-9120
Harness fixing specification (1)At the clip position J at dimension L2 from the rear end of the connector, and the dimension L1 from the metal end of the clip B, fix using the socket head bolt and the spring washer. (2)Adjust the length of dimension L1 within the tolerance so that the TPS and Np harness at A is not excessively loose, then fix using the clip. (3)Clip the GE cable and the FCV harness using clip E, the GE cable and the FCV-TCV harness using clip F, and the TPS-NP harness using clip G. (4)Attach the binder G after ensuring that the TPS cover H is not loose. B = clip D = socket head bolt E = binder F = binder G=Binder H = TPS cover J = clip position
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L1=300+-10mm L2=(85mm) L3=5~15mm L4=5~15mm T1=9.8~13.7N-m(1.0~1.4kgf-m)

0000002001 HARNESS & CONNECTOR

Test data 104700-9120
Vinyl tape assembly specification Wrap with black vinyl tape (at 3 positions) from the end of the clip's metal portion at the positions shown in the figure (dimensions indicated).
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L1=55+-10mm L2=125+-10mm L3=195+-10mm L4=(20mm)

0000002101 HARNESS & CONNECTOR

Test data 104700-9120
Marking application specification (1)Ensure the corrugated tube is not twisted and then mark the position A shown in the figure. (2)2) Use indelible paint for steel. (3)3) Mark at the two locations indicated in the figure ( viewed from the side of the pump and the top of the pump). The markings must be the dimensions shown and approx. 5 mm wide. A = white marking B = End of tape binding
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L1=20+-5mm




Information:

Use the following tests for troubleshooting and repair steps. Use the ""Test for Cylinder Cutout"" in order to determine if the replacement of individual injectors is needed. Replace suspect injectors with the part number of the original injector. Use the ""Test for Leakage from Poppet Valve"" in order to determine if the full set of injectors need to be replaced. For replacement of the full set of injectors, use the current injectors and new software that is listed in Table 2.Test for Cylinder Cutout
The cylinder cutout test should be used in order to determine if an individual injector may have caused the failure.
Warm the engine out of cold mode.
Connect Cat ET to the engine while the engine is running.
Ensure that the engine speed is 1200 rpm 125 rpm. An extremely rough running engine will need to be diagnosed by other methods.
Cut out one bank of cylinders. Note engine rpm and the fuel position on the Cat ET screen at that time.
Cut out one of the remaining cylinders from the cylinder bank that is running. Allow the engine to stabilize, and note the fuel position.
Give power back to that cylinder. Allow the engine to stabilize. Note the fuel position.
Repeat steps 5 through 6 until the cylinder bank has been completely checked.
Power all cylinders. Allow the engine to stabilize.
Cut out the other cylinder bank and repeat steps 5 through 8.
Repeat steps 4 through 9 with the engine at 2000 rpm.
Compare the results from the fuel position from each cylinder.
If the cylinder was cut out and the fuel position did not change the cylinder may not have been producing power. This cylinder would be suspect.
When you are finished with the test, reduce engine RPM to low idle. Shut off the engine.
Replace any suspect injector with a similar original injector. Install new seals for the injector and the jumper tube during this repair. The repair procedure for the injector is found in Special Instruction, REHS0116.It is possible that multiple injectors are functioning improperly. Complete ""Test for Leakage from Poppet Valve"" in order to evaluate possible excessive leakage from the injectors.Test for Leakage from Poppet Valve
Warm the engine out of Cold Mode to normal operating temperature.
Turn off the engine.
Remove the valve cover bolts in preparation in order to observe the injectors. Leave the covers in place.
Hot oil and components can cause personal injury.Do not allow hot oil or components to contact skin.
Restart the engine and run at low idle with no load.
Use Cat ET in order to perform the test that overrides the injection actuation system. Increase injection actuation pressure to the maximum value.
Observe all of the injectors under each valve cover for leakage at the spill port. A small amount of dripping is acceptable. However, a continuous stream of oil is an indication of excessive leakage of the poppet valve. Only leaks at the spill port are an indication of excessive leakage from the poppet valve.
If multiple injectors display excessive leakage from the poppet valves, update the set of injectors with

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Group cross 104700-9120 ZEXEL

104700-9100  
9 460 614 122 
 
INJECTION-PUMP ASSEMBLY
4D56TCI

Hyundai 

104700-9100  
9 460 614 122 
3310542700 
INJECTION-PUMP ASSEMBLY
4D56TCI
104700-9101  

104700-9102 
9 460 614 197 
 
INJECTION-PUMP ASSEMBLY
104700-9102  
9 460 615 067 
 
INJECTION-PUMP ASSEMBLY
4D56TCI

Hyundai 

104700-9102  

104700-9103 
9 460 615 067 
3310542700 
INJECTION-PUMP ASSEMBLY
4D56TCI
104700-9103  
9 460 615 068 
3310542700 
INJECTION-PUMP ASSEMBLY
4D56TCI
104700-9103  
9 460 615 068 
3310542701 
INJECTION-PUMP ASSEMBLY
4D56TCI
104700-9110  
9 460 614 198 
 
INJECTION-PUMP ASSEMBLY
4D56TCI

Hyundai 

104700-9110  

104700-9111 
9 460 614 198 
3310442300 
INJECTION-PUMP ASSEMBLY
4D56TCI
104700-9111  

104700-9112 
F 01G 09W 012 
3310442300 
INJECTION-PUMP ASSEMBLY
4D56TCI
104700-9112  
F 01G 09W 0AR 
3310442300 
INJECTION-PUMP ASSEMBLY
4D56TCI
104700-9120  
9 460 614 199 
 
INJECTION-PUMP ASSEMBLY
4D56TC

Hyundai 

104700-9120  

104700-9121 
9 460 614 199 
3310442500 
INJECTION-PUMP ASSEMBLY
4D56TC
104700-9121  

104700-9122 
9 460 615 082 
3310442500 
INJECTION-PUMP ASSEMBLY
4D56TC
104700-9122  
F 01G 09W 0DG 
3310442500 
INJECTION-PUMP ASSEMBLY
4D56TC
104700-9130  
9 460 614 249 
 
INJECTION-PUMP ASSEMBLY
4D56TCI
104700-9130  

104700-9131 
9 460 614 249 
3310442010 
INJECTION-PUMP ASSEMBLY
4D56TCI
104700-9131  

104700-9132 
F 01G 09W 0DZ 
3310442010 
INJECTION-PUMP ASSEMBLY
4D56TCI
104700-9132  
F 01G 09W 0E0 
3310442010 
INJECTION-PUMP ASSEMBLY
4D56TCI
104700-9140  

104700-9141 
9 460 614 224 
 
INJECTION-PUMP ASSEMBLY
104700-9141  
9 460 614 829 
 
INJECTION-PUMP ASSEMBLY
4D56TCI

Hyundai 

104700-9141  

104700-9142 
9 460 614 829 
3310542710 
INJECTION-PUMP ASSEMBLY
4D56TCI
104700-9142  
9 460 615 083 
3310542710 
INJECTION-PUMP ASSEMBLY
4D56TCI
104700-9150  

104700-9152 
9 460 614 225 
 
INJECTION-PUMP ASSEMBLY
104700-9151  

104700-9150 
9 460 614 817 
 
INJECTION-PUMP ASSEMBLY
104700-9152  

104700-9153 
9 460 614 830 
 
INJECTION-PUMP ASSEMBLY
104700-9153  
9 460 614 964 
 
INJECTION-PUMP ASSEMBLY
4D56TCI

Hyundai 

104700-9153  

104700-9154 
9 460 614 964 
3310542720 
INJECTION-PUMP ASSEMBLY
4D56TCI
104700-9154  

104700-9155 
9 460 615 084 
3310542720 
INJECTION-PUMP ASSEMBLY
4D56TCI
104700-9155  

104700-9156 
F 01G 09W 0E1 
3310542720 
INJECTION-PUMP ASSEMBLY
4D56TCI
104700-9156  
 
3310542720 
INJECTION-PUMP ASSEMBLY
4D56TC
104700-9160  

104700-9161 
9 460 614 220 
 
INJECTION-PUMP ASSEMBLY
104700-9161  

104700-9162 
9 460 614 221 
 
INJECTION-PUMP ASSEMBLY
104700-9162  
9 460 614 826 
 
INJECTION-PUMP ASSEMBLY
4D56TCI

Hyundai 

104700-9162  

104700-9163 
9 460 614 826 
3310542730 
INJECTION-PUMP ASSEMBLY
4D56TCI
104700-9163  

104700-9164 
9 460 615 085 
3310542730 
INJECTION-PUMP ASSEMBLY
4D56TCI
104700-9164  
F 01G 09W 0BT 
3310542730 
INJECTION-PUMP ASSEMBLY
4D56TCI
104700-9170  

104700-9171 
9 460 614 250 
 
INJECTION-PUMP ASSEMBLY
104700-9171  
9 460 614 849 
 
INJECTION-PUMP ASSEMBLY
4D56TCI

Hyundai 

104700-9171  

104700-9172 
9 460 614 849 
3310542740 
INJECTION-PUMP ASSEMBLY
4D56TCI
104700-9172  

104700-9173 
F 01G 09W 013 
3310542740 
INJECTION-PUMP ASSEMBLY
4D56TCI
104700-9173  
F 01G 09W 0C3 
3310542740 
INJECTION-PUMP ASSEMBLY
4D56TCI
104700-9180  
 
 
INJECTION-PUMP ASSEMBLY
104700-9181  
 
 
INJECTION-PUMP ASSEMBLY
104700-9181  
 
331042800 
INJECTION-PUMP ASSEMBLY
104700-9181  
 
42800 
INJECTION-PUMP ASSEMBLY

Hyundai 

104700-9181  
 
3310542800 
INJECTION-PUMP ASSEMBLY
104700-9190  
 
 
INJECTION-PUMP ASSEMBLY
104700-9191  
 
 
INJECTION-PUMP ASSEMBLY
104700-9191  
 
331042810 
INJECTION-PUMP ASSEMBLY
104700-9191  
 
42810 
INJECTION-PUMP ASSEMBLY

Hyundai 

104700-9191  
 
3310542810 
INJECTION-PUMP ASSEMBLY
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