Buy 104700-9100 ZEXEL 9 460 614 122 BOSCH INJECTION-PUMP ASSEMBLY 9460614122 1047009100

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Information injection-pump assembly

BOSCH 9 460 614 122 9460614122

ZEXEL 104700-9100 1047009100

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PUMP ASSY-FUEL INJECTION 3310542700 for Hyundai Terracan D4BH

$3,200.00

31 Jan 2018
88 Hundredths Pounds
Made from : Made from korea

PUMP ASSY-FUEL INJECTION 3310542700 for Hyundai Terracan D4BH
PUMP ASSY-FUEL INJECTION 3310542700 for Hyundai Terracan D4BH||3310442500 33104 42500||Connector edge was broken a little bit||Working is ok

Components :

0.	INJECTION-PUMP ASSEMBLY	104700-9100
1.	_
2.	FUEL INJECTION PUMP	104600-9100
3.	NUMBER PLATE	148643-1600
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY
8.	Nozzle and Holder
9.	Open Pre:MPa(Kqf/cm2)
10.	NOZZLE-HOLDER
11.	NOZZLE

Scheme ###:

1/6.	[1]	146601-0700	PACKING RING
6.	[1]	146100-0120	SUPPLY PUMP
9.	[1]	148103-0400	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	148200-0520	DRIVE SHAFT
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	148210-0120	ROLLER SET
24.	[1]	146303-0000	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146220-4320	CAM PLATE
30.	[1]	146600-0800	O-RING
31.	[1]	146300-1900	PUMP PLUNGER
32.	[1]	146301-0000	SLIDING PIECE
33.	[1]	146603-1100	SHIM
34.	[1]	146306-1800	COMPRESSION SPRING
34B.	[1]	146306-2100	COMPRESSION SPRING
35/1.	[0]	146603-0700	SHIM D17.5&7.5T0.60
35/1.	[0]	146603-0800	SHIM D17.5&7.5T0.70
35/1.	[0]	146603-0900	SHIM D17.5&7.5T0.90
35/1.	[0]	146603-1000	SHIM D17.5&7.5T1.00
35/1.	[0]	146603-1100	SHIM D17.5&7.5T1.20
35/1.	[0]	146603-3600	SHIM D17.5&7.5T2.40
36.	[1]	146600-0800	O-RING
37.	[1]	479766-1420	TIMER PISTON SENSOR
38.	[2]	146622-1200	HEX-SOCKET-HEAD CAP SCREW
39.	[1]	146310-5600	COVER
40.	[2]	146622-1300	BLEEDER SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0001	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0000	SHIM D17.0&5.2T0.50
48/1.	[1]	146603-0100	SHIM D17.0&5.2T0.80
48/1.	[1]	146603-0200	SHIM D17.0&5.2T1.00
48/1.	[1]	146603-0300	SHIM D17.0&5.2T1.20
48/1.	[1]	146603-0400	SHIM D17.0&5.2T1.50
48/1.	[1]	146603-0500	SHIM D17.0&5.2T1.80
48/1.	[1]	146603-0600	SHIM D17.0&5.2T2.00
48/1.	[1]	146690-1400	SHIM D17&5.2T0.9
48/1.	[1]	146690-1500	SHIM D17&5.2T1.1
48/1.	[1]	146690-1600	SHIM D17&5.2T1.3
48/1.	[1]	146690-1700	SHIM D17&5.2T1.4
48/1.	[1]	146690-1800	SHIM D17&5.2T1.6
48/1.	[1]	146690-1900	SHIM D17&5.2T1.7
48/1.	[1]	146690-5800	SHIM D17&5.2T2.1
48/1.	[1]	146690-5900	SHIM D17&5.2T2.2
48/1.	[1]	146690-6000	SHIM D17&5.2T2.3
48/1.	[1]	146690-6100	SHIM D17&5.2T2.4
48/1.	[1]	146690-6200	SHIM D17&5.2T2.5
48/1.	[1]	146690-6300	SHIM D17&5.2T2.6
48/1.	[1]	146690-6400	SHIM D17&5.2T2.7
48/1.	[1]	146690-6500	SHIM D17&5.2T2.8
48/1.	[1]	146690-6600	SHIM D17&5.2T2.9
48/1.	[1]	146690-6700	SHIM D17&5.2T3.0
48/1.	[1]	146690-6800	SHIM D17&5.2T3.1
48/1.	[1]	146690-6900	SHIM D17&5.2T3.2
48/1.	[1]	146690-7000	SHIM D17&5.2T3.3
48/1.	[1]	146690-7100	SHIM D17&5.2T3.4
48/1.	[1]	146690-7200	SHIM D17&5.2T0.4
48/1.	[1]	146690-7300	SHIM D17&5.2T0.6
48/1.	[1]	146690-7400	SHIM D17&5.2T0.7
48/1.	[1]	146690-7500	SHIM D17&5.2T1.9
48/1.	[1]	146690-7800	SHIM D17&5.2T0.2
49.	[2]	146234-0600	GUIDE PIN
50.	[1]	146403-8720	HYDRAULIC HEAD
50.	[1]	146403-8720	HYDRAULIC HEAD
50.	[1]	146403-8720	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0000	SHIM D9.5&3.0T1.90
52/1.	[1]	146420-0100	SHIM D9.5&3.0T1.92
52/1.	[1]	146420-0200	SHIM D9.5&3.0T1.94
52/1.	[1]	146420-0300	SHIM D9.5&3.0T1.96
52/1.	[1]	146420-0400	SHIM D9.5&3.0T1.98
52/1.	[1]	146420-0500	SHIM D9.5&3.0T2.00
52/1.	[1]	146420-0600	SHIM D9.5&3.0T2.02
52/1.	[1]	146420-0700	SHIM D9.5&3.0T2.04
52/1.	[1]	146420-0800	SHIM D9.5&3.0T2.06
52/1.	[1]	146420-0900	SHIM D9.5&3.0T2.08
52/1.	[1]	146420-1000	SHIM D9.5&3.0T2.10
52/1.	[1]	146420-1100	SHIM D9.5&3.0T2.12
52/1.	[1]	146420-1200	SHIM D9.5&3.0T2.14
52/1.	[1]	146420-1300	SHIM D9.5&3.0T2.16
52/1.	[1]	146420-1400	SHIM D9.5&3.0T2.18
52/1.	[1]	146420-1500	SHIM D9.5&3.0T2.20
52/1.	[1]	146420-1600	SHIM D9.5&3.0T2.22
52/1.	[1]	146420-1700	SHIM D9.5&3.0T2.24
52/1.	[1]	146420-1800	SHIM D9.5&3.0T2.26
52/1.	[1]	146420-1900	SHIM D9.5&3.0T2.28
52/1.	[1]	146420-2000	SHIM D9.5&3.0T2.30
52/1.	[1]	146420-2100	SHIM D9.5&3.0T2.32
52/1.	[1]	146420-2200	SHIM D9.5&3.0T2.34
52/1.	[1]	146420-2300	SHIM D9.5&3.0T2.36
52/1.	[1]	146420-2400	SHIM D9.5&3.0T2.38
52/1.	[1]	146420-2500	SHIM D9.5&3.0T2.40
52/1.	[1]	146420-2600	SHIM D9.5&3.0T2.42
52/1.	[1]	146420-2700	SHIM D9.5&3.0T2.44
52/1.	[1]	146420-2800	SHIM D9.5&3.0T2.46
52/1.	[1]	146420-2900	SHIM D9.5&3.0T2.48
52/1.	[1]	146420-3000	SHIM D9.5&3.0T2.50
52/1.	[1]	146420-3100	SHIM D9.5&3.0T2.52
52/1.	[1]	146420-3200	SHIM D9.5&3.0T2.54
52/1.	[1]	146420-3300	SHIM D9.5&3.0T2.56
52/1.	[1]	146420-3400	SHIM D9.5&3.0T2.58
52/1.	[1]	146420-3500	SHIM D9.5&3.0T2.60
52/1.	[1]	146420-3600	SHIM D9.5&3.0T2.62
52/1.	[1]	146420-3700	SHIM D9.5&3.0T2.64
52/1.	[1]	146420-3800	SHIM D9.5&3.0T2.66
52/1.	[1]	146420-3900	SHIM D9.5&3.0T2.68
52/1.	[1]	146420-4000	SHIM D9.5&3.0T2.70
52/1.	[1]	146420-4100	SHIM D9.5&3.0T2.72
52/1.	[1]	146420-4200	SHIM D9.5&3.0T2.74
52/1.	[1]	146420-4300	SHIM D9.5&3.0T2.76
52/1.	[1]	146420-4400	SHIM D9.5&3.0T2.78
52/1.	[1]	146420-4500	SHIM D9.5&3.0T2.80
52/1.	[1]	146420-4600	SHIM D9.5&3.0T2.82
52/1.	[1]	146420-4700	SHIM D9.5&3.0T2.84
52/1.	[1]	146420-4800	SHIM D9.5&3.0T2.86
52/1.	[1]	146420-4900	SHIM D9.5&3.0T2.88
52/1.	[1]	146420-5000	SHIM D9.5&3.0T2.90
52/1.	[1]	146420-5100	SHIM D9.5&3.0T1.74
52/1.	[1]	146420-5200	SHIM D9.5&3.0T1.76
52/1.	[1]	146420-5300	SHIM D9.5&3.0T1.78
52/1.	[1]	146420-5400	SHIM D9.5&3.0T1.80
52/1.	[1]	146420-5500	SHIM D9.5&3.0T1.82
52/1.	[1]	146420-5600	SHIM D9.5&3.0T1.84
52/1.	[1]	146420-5700	SHIM D9.5&3.0T1.86
52/1.	[1]	146420-5800	SHIM D9.5&3.0T1.88
54.	[4]	146433-0100	GASKET
55.	[4]	146430-0320	DELIVERY-VALVE ASSEMBLY VE4
56.	[4]	146432-0801	COMPRESSION SPRING
58.	[4]	146440-3120	FITTING
60.	[3]	146622-1800	FLAT-HEAD SCREW
123.	[1]	146622-0900	FLAT-HEAD SCREW
130.	[1]	146421-1920	CAPSULE
130/2.	[1]	139508-0200	GASKET
130/3.	[1]	146422-0700	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-3520	CONTROL VALVE
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	148120-0320	OVER FLOW VALVE
137.	[3]	139512-0500	GASKET
138.	[1]	146669-5821	INLET UNION
158.	[1]	146663-5500	SPACER BUSHING
200.	[1]	146206-0100	COILED SPRING
205.	[1]	029470-4030	WOODRUFF KEY
230.	[1]	148613-6620	BRACKET
236.	[1]	146622-1400	HEX-SOCKET-HEAD CAP SCREW
237.	[1]	146622-1500	HEX-SOCKET-HEAD CAP SCREW
240.	[1]	146688-3720	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
243.	[1]	146621-1000	UNION NUT
245.	[3]	139512-0500	GASKET
246.	[1]	146125-1000	EYE BOLT
247.	[1]	146669-6821	INLET UNION
248.	[1]	146663-5600	SPACER BUSHING
275.	[1]	148612-1600	BRACKET
276.	[2]	146622-1700	BLEEDER SCREW
278.	[2]	146663-5700	SPACER BUSHING
282.	[1]	146622-1900	BLEEDER SCREW
504/1.	[1]	146649-4500	RESISTER NO. 1 0.18K:OHM
504/1.	[1]	146649-4600	RESISTER NO. 2 0.30K:OHM
504/1.	[1]	146649-4700	RESISTER NO. 3 0.43K:OHM
504/1.	[1]	146649-4800	RESISTER NO. 4 0.62K:OHM
504/1.	[1]	146649-4900	RESISTER NO. 5 0.82K:OHM
504/1.	[1]	146649-5000	RESISTER NO. 6 1.10K:OHM
504/1.	[1]	146649-5100	RESISTER NO. 7 1.50K:OHM
504/1.	[1]	146649-5200	RESISTER NO. 8 2.00K:OHM
504/1.	[1]	146649-5300	RESISTER NO. 9 2.70K:OHM
504/1.	[1]	146649-5400	RESISTER NO.10 3.90K:OHM
504/1.	[1]	146649-5500	RESISTER NO.11 5.60K:OHM
504/1.	[1]	146649-5600	RESISTER NO.12 8.20K:OHM
504/1.	[1]	146649-5700	RESISTER NO.13 15.00K:OHM
505.	[1]	148530-4120	GOVERNOR;ELECTRIC
506.	[3]	146622-1000	FLAT-HEAD SCREW
515.	[1]	106144-1071	TIMING CONTROL VALVE
515/7.	[1]	161440-3800	O-RING
515/8.	[1]	161440-3700	O-RING
516.	[2]	146622-1600	HEX-SOCKET-HEAD CAP SCREW
530.	[3]	148650-0000	BINDER
531.	[1]	479766-1120	PULSE GENERATOR
531/6.	[1]	479773-6500	O-RING
535.	[1]	148650-0300	TAPE 1500MM
536.	[1]	148650-3300	TUBE
538.	[2]	148650-3400	BINDER
551.	[1]	146659-9500	CLAMPING BAND
552.	[1]	014110-8442	LOCKING WASHER
553.	[1]	010208-1242	HEX-SOCKET-HEAD CAP SCREW
800S.	[1]	148009-0620	PUMP HOUSING
800S/1/6.	[1]	146601-0700	PACKING RING
804S.	[1]	146232-0720	COMPRESSION SPRING
810S.	[1]	146600-4620	REPAIR SET
821S.	[1]	146210-5720	ROLLER SET
878S.	[1]	148600-1300	SEAL RING
906.	[1]	148643-1600	NAMEPLATE

Include in #2:

104700-9100 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 614 122 9460614122

ZEXEL 104700-9100 1047009100

Zexel num

Bosch num

Firm num

Name

104700-9100

9 460 614 122

INJECTION-PUMP ASSEMBLY
4D56TCI 11CL INJECTION PUMP ASSY COVEC 4 COVEC

104700-9100

9 460 614 122

3310542700 HYUNDAI

INJECTION-PUMP ASSEMBLY
4D56TCI K 11CL INJECTION PUMP ASSY COVEC 4 COVEC

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Governor adjustment

Pump speed r/min 1000 1000 1000

TCV duty (%) F TCV 60Hz % 100 100 100

U alpha soll V 2.7 2.7 2.7

Pump chamber pressure kPa 598 569 627

Pump chamber pressure kgf/cm2 6.1 5.8 6.4

Basic *

Governor adjustment_02

Pump speed r/min 100 100 100

TCV duty (%) F TCV 60Hz % 100 100 100

U alpha soll V 2.7 2.7 2.7

Pump chamber pressure kPa 294 294

Pump chamber pressure kgf/cm2 3 3

Governor adjustment_03

Pump speed r/min 1000 1000 1000

TCV duty (%) F TCV 60Hz % 100 100 100

U alpha soll V 2.7 2.7 2.7

Pump chamber pressure kPa 598 559 637

Pump chamber pressure kgf/cm2 6.1 5.7 6.5

Governor adjustment_04

Pump speed r/min 2000 2000 2000

TCV duty (%) F TCV 60Hz % 100 100 100

U alpha soll V 2.7 2.7 2.7

Pump chamber pressure kPa 735 686 784

Pump chamber pressure kgf/cm2 7.5 7 8

Boost compensator adjustment

Pump speed r/min 1000 1000 1000

TCV duty (%) F TCV 60Hz % 100 100 100

U alpha soll V 2.7 2.7 2.7

Timer stroke mm 7.7 7.5 7.9

Basic *

Boost compensator adjustment_02

Pump speed r/min 100 100 100

TCV duty (%) F TCV 60Hz % 100 100 100

U alpha soll V 2.7 2.7 2.7

Timer stroke mm 1.8 0.3 3.3

Boost compensator adjustment_03

Pump speed r/min 350 350 350

TCV duty (%) F TCV 60Hz % 100 100 100

U alpha soll V 2.7 2.7 2.7

Timer stroke mm 5.2 3.1 7.3

Boost compensator adjustment_04

Pump speed r/min 1000 1000 1000

TCV duty (%) F TCV 60Hz % 100 100 100

U alpha soll V 2.7 2.7 2.7

Timer stroke mm 7.7 7.4 8

Boost compensator adjustment_05

Pump speed r/min 1000 1000 1000

TCV duty (%) F TCV 60Hz % 70 70 70

U alpha soll V 2.7 2.7 2.7

Timer stroke mm 4 1.9 6.1

Boost compensator adjustment_06

Pump speed r/min 2000 2000 2000

TCV duty (%) F TCV 60Hz % 100 100 100

U alpha soll V 2.7 2.7 2.7

Timer stroke mm 9.75 9.3 10.2

Boost compensator adjustment_07

Pump speed r/min 2000 2000 2000

TCV duty (%) F TCV 60Hz % 0 0 0

U alpha soll V 2.7 2.7 2.7

Timer stroke mm 0 0 0

Timer adjustment

Pump speed r/min 1000 1000 1000

TCV duty (%) F TCV 60Hz % 0 0 0

U alpha soll V 2.7 2.7 2.7

Vtps V 0.51 0.382 0.638

Basic *

Timer adjustment_02

Pump speed r/min 1000 1000 1000

TCV duty (%) F TCV 60Hz % 0 0 0

U alpha soll V 2.7 2.7 2.7

Vtps V 0.51 0.382 0.638

Timer adjustment_03

Pump speed r/min 1000 1000 1000

TCV duty (%) F TCV 60Hz % 100 100 100

U alpha soll V 2.7 2.7 2.7

Vtps V 1.925 1.702 2.148

Speed control lever angle

Pump speed r/min 1000 1000 1000

TCV duty (%) F TCV 60Hz % 100 100 100

U alpha soll V 2.7 2.7 2.7

Overflow quantity cm3/min 550 420 680

0000000901

Pump speed r/min 1250 1250 1250

U alpha soll + dU alpha soll V 2.83 2.83 2.83

TCV duty (%) F TCV 60Hz % 100 100 100

Average injection quantity mm3/st. 68.8 68.3 69.3

Difference in delivery mm3/st. 3.5

Basic *

_02

Pump speed r/min 375 375 375

U alpha soll + dU alpha soll V 1.9 1.9 1.9

TCV duty (%) F TCV 60Hz % 100 100 100

Average injection quantity mm3/st. 12.8 9.8 15.8

Difference in delivery mm3/st. 2.5

Basic *

Remarks
Confirmation of difference in delivery

_03

Pump speed r/min 2575 2575 2575

U alpha soll + dU alpha soll V 1.8 1.8 1.8

TCV duty (%) F TCV 60Hz % 100 100 100

Average injection quantity mm3/st. 18.3 15.8 20.8

Difference in delivery mm3/st. 5.5

Basic *

Remarks
Confirmation of difference in delivery

_04

Pump speed r/min 100 100 100

U alpha soll + dU alpha soll V 2.9 2.9 2.9

TCV duty (%) F TCV 60Hz % 100 100 100

Average injection quantity mm3/st. 51.4 41.4 61.4

_05

Pump speed r/min 375 375 375

U alpha soll + dU alpha soll V 1.9 1.9 1.9

TCV duty (%) F TCV 60Hz % 100 100 100

Average injection quantity mm3/st. 12.8 9.8 15.8

_06

Pump speed r/min 500 500 500

U alpha soll + dU alpha soll V 2.46 2.46 2.46

TCV duty (%) F TCV 60Hz % 100 100 100

Average injection quantity mm3/st. 45.6 43.1 48.1

_07

Pump speed r/min 750 750 750

U alpha soll + dU alpha soll V 2.68 2.68 2.68

TCV duty (%) F TCV 60Hz % 100 100 100

Average injection quantity mm3/st. 60.1 57.6 62.6

_08

Pump speed r/min 1000 1000 1000

U alpha soll + dU alpha soll V 2.84 2.84 2.84

TCV duty (%) F TCV 60Hz % 100 100 100

Average injection quantity mm3/st. 70.7 68.2 73.2

_09

Pump speed r/min 1250 1250 1250

U alpha soll + dU alpha soll V 2.83 2.83 2.83

TCV duty (%) F TCV 60Hz % 100 100 100

Average injection quantity mm3/st. 68.8 67.8 69.8

_10

Pump speed r/min 1500 1500 1500

U alpha soll + dU alpha soll V 2.78 2.78 2.78

TCV duty (%) F TCV 60Hz % 100 100 100

Average injection quantity mm3/st. 66.5 64 69

_11

Pump speed r/min 1750 1750 1750

U alpha soll + dU alpha soll V 2.72 2.72 2.72

TCV duty (%) F TCV 60Hz % 100 100 100

Average injection quantity mm3/st. 61.7 59.2 64.2

_12

Pump speed r/min 2000 2000 2000

U alpha soll + dU alpha soll V 2.66 2.66 2.66

TCV duty (%) F TCV 60Hz % 100 100 100

Average injection quantity mm3/st. 59 56.5 61.5

_13

Pump speed r/min 2575 2575 2575

U alpha soll + dU alpha soll V 1.8 1.8 1.8

TCV duty (%) F TCV 60Hz % 100 100 100

Average injection quantity mm3/st. 18.3 15.8 20.8

_14

Pump speed r/min 2575 2575 2575

U alpha soll + dU alpha soll V 1 1 1

TCV duty (%) F TCV 60Hz % 100 100 100

Average injection quantity mm3/st. 3

Stop lever angle

Pump speed r/min 2000 2000 2000

U alpha soll + dU alpha soll V 2.66 2.66 2.66

TCV duty (%) F TCV 60Hz % 100 100 100

Average injection quantity cm3/min 0 0 0

0000001101

Pump speed r/min 200 200 200

TCV duty (%) F TCV 60Hz % 100 100 100

U alpha soll V 2.7 2.7 2.7

Speed output
N=Measure the actual speed. r/min N+-8

0000001201

Pump speed r/min 1250 1250 1250

TCV duty (%) F TCV 60Hz % 100 100 100

U alpha soll V 2.73 2.73 2.73

Temperature output
Measure T = actual output temperature degC T+-5

0000001301

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.9 5.8 6

Pre-stroke mm 0.1 0.08 0.12

Test data Ex:

Injection timing adjustment Comp. resistor/voltage

Compensation resistance/compensation voltage comparison A = Compensation resistor number B= Compensation resistance C = Compensation voltage delta U alpha soll
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0000001601 HARNESS & CONNECTOR

T.C.V. connector assembly specification (1)Ensure the GE cable is not twisted at section A. (2)Refer to diagram for direction of connector B. (3)Route the TCV harnes C in the direction indicated by the arrows in the figure and install the connector.
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0000001701 HARNESS & CONNECTOR

Harness position specification (1)Where each pump sensor side harness comes out, attach protective tube to the sensor side (except for the FCV grommet position) so that the lead wires are not exposed or visible. (2)Make the GE cable's protective tube L1. (3)Fix the harness using black vinyl tape to the dimensions shown in the figure. A = GE, TCV, Q adjustment B=NP,FCV C=TPS D = black vinyl tape
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a=(75deg) L1=Max.15mm L2=(20mm) L3=110+-10mm L4=80+-10mm L5=70+-10mm

0000001801 HARNESS & CONNECTOR

Corrugated tube assembly specification (1)Make the end of the corrugated tube L1 and wrap it in black vinyl tape (L2, L3) to fix it. (2)Confirm that the corrugated tube dimension is L4, wrap it in black vinyl tape (L5, L6) and fix it. (3)Refer to the illustration for the position of the corrugated tube slit. A = end of corrugated tube B = position of corrugated tube's slit
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L1=135+-10mm L2=(30mm) L3=(25mm) L4=450+-10mm L5=(20mm) L6=(30mm) a=45deg

0000001901 HARNESS & CONNECTOR

Harness fixing specification (1)At the tape position J at dimension L2 from the rear end of the connector, and the dimension L1 from the metal end of the clip B, fix using the socket head bolt and the spring washer. (2)Clip the GE cable and the FCV harness using clip E, the GE cable and the FCV-TCV harness using clip F, and the TPS-NP harness using clip G. (3)Attach the binder G after ensuring that the TPS cover H is not loose. B = clip D = socket head bolt E = binder F = binder G=Binder H = TPS cover J = tape position
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L1=450+-10mm L2=110mm T1=9.8~13.7N-m(1.0~1.4kgf-m)

0000002001 HARNESS & CONNECTOR

Vinyl tape assembly specification Wrap with black vinyl tape (at 5 positions) from the end of the clip's metal portion at the positions shown in the figure (dimensions indicated). A = black vinyl tape
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L1=55+-10mm L2=130+-10mm L3=205+-10mm L4=280+-10mm L5=340+-10mm L6=(20mm)

0000002101 HARNESS & CONNECTOR

Binder union specification (1)Attach binder. (2)Be careful of B's orientation. (3)Cut off excess binder
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L1=267.5+-10mm L2=127.5+-10mm L3=Max.10mm

0000002201 HARNESS & CONNECTOR

Vinyl tape assembly specification 2. Wrap each connector's lead wires where they leave the connector with black vinyl tape. After completing all of the procedures, ensure no lead wires are exposed after routing the harness.
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Information:

Repeat Steps 4 through 6 to remove (bleed) air from the rear table lift cylinder (not shown).
Open (CCW) hand pump control knob (11) to completely lower the DPF cleaner table. Close (CW) the hand pump control knob.
Illustration 38 g02728258
(28) Hydraulic Oil Level 51 to 102 mm (2.0 to 4.0 inch)
Check the oil level in the pump reservoir. Remove fill cap (13) located on the end cap of the hand pump. Hydraulic oil level (28) should be 51 to 102 mm (2.0 to 4.0 inch) from the bottom of the fill hole. Add high-grade hydraulic oil, if needed.Note: A clean wire tie can be used as a dipstick to measure the hydraulic oil level in the pump reservoir.Troubleshooting Guide
Table 3
Symptom Solution
Air dryer desiccant is a pinkish color. 1. Replace or regenerate the desiccant. Refer to ""Maintenance Section"".
Bursting does not occur. 1. Check display screen for error message.
2. Check power connection to burst valve solenoid.
Cabinet doors do not close correctly. 1. Look for damaged door hinges, seals, and latches.
2. Verify that vehicle sensors have been removed from DPF.
Cabinet doors open during burst process. 1. Verify that doors are correctly latched.
2. Look for damage to door latches.
3. Check seals between DPF and adapters.
Clamping force cannot be obtained. 1. Look for hydraulic fluid leaks.
2. Check fluid level in hydraulic pump. Refer to ""Maintenance Section"".
Clamping force does not hold. 1. Upon initial clamping, it is possible for clamp load to drop
689 to 1379 kPa (99.9 to 200.0 psi) within the first minute, due to temperature effects. After reclamping, the drop should be virtually zero.
2. Look for hydraulic fluid leaks.
Display screen is blank. 1. Verify that machine is ON, plugged into an outlet, and power is available to the outlet.
2. Reset circuit breakers located on left side of control cabinet.
DPF does not line up correctly on the table. 1. Verify that correct adapters are being used.
2. Verify DPF is correctly seated on to lower adapter.
DPF is damaged after cleaning process. 1. Check DPFs for damage before cleaning.
2. Look for damage on adapters.
3. Verify that correct cleaning protocol was entered into machine.
DPF is not cleaned. 1. Check orientation of DPF. Refer to ""General Information"" Section.
2. Verify that correct cleaning protocol was entered into machine.
3. Look for other DPF conditions that may prevent successful cleaning.