104304-4351 ZEXEL 9 400 610 153 BOSCH INJECTION-PUMP ASSEMBLY 9400610153 1043044351 8944008601

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 610 153 9400610153

ZEXEL 104304-4351 1043044351

ISUZU 8944008601 8944008601

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Buy INJECTION-PUMP ASSEMBLY 104304-4351 zexel genuine, new aftermarket engine parts with delivery

Service parts 104304-4351 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 104300-4490

3. GOVERNOR

4. SUPPLY PUMP 105248-0350

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105141-2281

11. Nozzle and Holder 5-15300-117-1

12. Open Pre:MPa(Kqf/cm2) 11.8{120}

13. NOZZLE-HOLDER 105071-1380

14. NOZZLE 105000-1860

15. NOZZLE SET

Include in #1:

104304-4351 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 153 9400610153

ZEXEL 104304-4351 1043044351

ISUZU 8944008601 8944008601

Zexel num

Bosch num

Firm num

Name

104304-4351

9 400 610 153

8944008601 ISUZU

INJECTION-PUMP ASSEMBLY
4FE1 * K 14BX PES4K PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 2.1 2.05 2.15

Rack position
Point A R=A

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 8.2

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 25.9 24.9 26.9

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 7.8

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 26.9 24.9 28.9

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point -

Rack position 7.3+-0.5

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 7.6 6.6 8.6

Max. variation between cylinders % 0 -14 14

Fixing the lever *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_04

Adjusting point D

Rack position 13+1

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 34.4 34.4

Fixing the lever *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque control stroke: L1 (2)Set the idle spring. (3)Main spring setting (4)Rack difference between N = N1 and N = N2
----------
N1=1250r/min N2=1000r/min L1=0.6mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=7deg+-3deg b=28deg+-6deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=18deg+-5deg b=(38deg)

Timing setting

(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=17deg
----------
a=(50deg)

Information:

TERMINATION DATE
31Dec2020
PROBLEM
Certain CB64B, CB13, CB66B, CB15, CB68B, CB16 Asphalt Compactors may have a problem with the DEF injector 459-7216. The internal seals within the DEF Injector may fail and allow DEF to leak into the injectors electrical connector housing. Once DEF enters the electrical housing and contacts the electrical pins a DEF Dosing current fault is triggered. This is usually accompanied by an external DEF leak being seen in and around the injectors electrical connector. DEF Dosing Unit/Actuator Diagnostic Trouble Codes (3361/3821) can be triggered which can lead to a system inducement.
AFFECTED PRODUCT
Model Identification Number
CB13 PWP00113-00218
CB15 M9400110-00144
CB16 HP500101-00105
CB64B C5600120, 122, 124, 126, 128, 133, 140, 143-144, 147-149, 151-152, 157, 159-161, 164, 166, 168-172, 175-177, 180-181, 192-193, 195, 199-201, 205, 208, 214-215, 222, 224, 233-234, 244, 247, 249, 254-255, 260, 268, 272, 275, 279, 283, 286, 289, 292-293, 297-299, 303, 307, 309, 312, 319, 321, 329-334, 337-338, 342-343, 348, 355-357, 360, 367, 370, 375-376, 378, 381, 386, 390, 394, 398-399, 401, 406, 408, 410, 412-414, 416, 419-420, 425-426, 429, 431, 433, 437-438
CB66B B6600101, 104, 106-108, 114, 116, 119-120, 124, 126-127, 129, 132, 135, 137-138, 141-144, 146-148, 150-151, 155, 157-158, 170-171, 179-180, 185-186, 189, 192-193, 203-204, 206-208, 211-212, 216, 229-232, 235-236, 238-240, 243-244, 246, 256, 261-263, 268, 271, 275, 278-279, 282, 284, 289-290, 292, 297-298, 305-306, 308-309, 313, 315-317
CB68B C6800101-00102, 105, 108-110, 114, 117-123, 126, 129, 131, 141, 146, 148
PARTS NEEDED
Qty
Part Number Description
1 4716029 MTG GP-INJECTOR
1 ENGSOFTWARE ENGINE SOFTWARE
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
If the engine software is not the latest version, update the Engine Software first.
If needed, update the engine software with the latest available in SIS Web.
For flash programming of the ECM software, refer to Troubleshooting "ECM Software - Install".
Ensure the appropriate steps have been followed when diagnosing a DEF injector failure. Refer to UENR0662.
If it is determined that replacement of DEF injector is required, refer to Disassembly and Assembly Manual - Diesel Exhaust Fluid Injector - Remove and Install.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-5000 hrs,
0-60 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 3.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.