104303-5200 ZEXEL 9 400 616 492 BOSCH INJECTION-PUMP ASSEMBLY 9400616492 1043035200 62156000460a

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 616 492 9400616492

ZEXEL 104303-5200 1043035200

ISEKI 62156000460A 62156000460a

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Buy INJECTION-PUMP ASSEMBLY 104303-5200 zexel genuine, new aftermarket engine parts with delivery

Service parts 104303-5200 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 104300-6480

3. GOVERNOR

4. SUPPLY PUMP

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-4950

11. Nozzle and Holder 6215300-0041

12. Open Pre:MPa(Kqf/cm2) 20.6{210}

13. NOZZLE-HOLDER 105048-3490

14. NOZZLE 105017-0200

15. NOZZLE SET

Include in #1:

104303-5200 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 492 9400616492

ZEXEL 104303-5200 1043035200

ISEKI 62156000460A 62156000460a

Zexel num

Bosch num

Firm num

Name

104303-5200

9 400 616 492

62156000460A ISEKI

INJECTION-PUMP ASSEMBLY
E3AD1 K 14BV INJECTION PUMP ASSY PES3K PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-2

Pre-stroke mm 2.8 2.75 2.85

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 2
Cyl.1-2 deg. 240 239.5 240.5

Injection quantity adjustment

Adjusting point A

Rack position 9

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 35.8 34.8 36.8

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 9.7

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 32.6 31.6 33.6

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point -

Rack position 7.6+-0.5

Pump speed r/min 425 425 425

Average injection quantity mm3/st. 6.6 5.6 7.6

Max. variation between cylinders % 0 -14 14

Fixing the lever *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_04

Adjusting point D

Rack position 11.7+-0. 5

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 50 46 54

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)RACK LIMIT (2)Torque control stroke (3)Rack difference from N = N1
----------
N1=1250r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=12deg+-3deg b=21deg+-6deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=10deg+-1deg b=(38deg)

Timing setting

(1)Pump vertical direction (2)Position of gear mark '00' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(110deg)

Information:

Start By:a. remove valve cover 1. Disconnect fuel line nut (1). Remove nut (2) and O-ring seal. Disconnect fuel line nut (4) and remove fuel line assembly (3).
Put protection caps on all fuel line openings.
2. Remove retainer (5) from fuel adapter with Tool (B). 3. Install Tooling (C) and remove fuel nozzle assembly from adapter. 4. Install Tool (D) and remove adapter (6). 5. Remove carbon seal stop (7) with Tool (E). 6. Remove washer (8) and bleed screw (9) from fuel nozzle assembly (10). The following steps are for the installation of the fuel injection nozzles and adapters. 7. Install new carbon seal stop (7) with Tool (E). 8. Make sure the correct washer (8) is used when the nozzle assembly (10) is installed. Always use a new washer anytime the bleed screw (9) is loosened or removed. Install fuel nozzle assembly (10) in adapter (6). Install retainer (5) to a torque of 48 7 N m (35 5 lb ft). 9. Put 5P-3931 Anti-Seize Compound on the threads of the adapter before installation. Install fuel adapter (6) with Tool (D). Torque for the adapter is 200 14 N m (150 10 lb ft).10. Install fuel injection line assembly (3) (finger tighten connections first). Install the O-ring seal and nut (2) to a torque of 30 7 N m (22 5 lb ft). Reconnect fuel line nut (1) to a torque of 40 7 N m (30 5 lb ft). Use Tool (A) to reconnect fuel line nut (4) to a torque of 40 7 N m (30 5 lb ft).End By:a. install valve cover