104303-3160 ZEXEL 9 400 616 460 BOSCH INJECTION-PUMP ASSEMBLY 9400616460 1043033160 131016401


 

Information injection-pump assembly

BOSCH 9 400 616 460 9400616460
ZEXEL 104303-3160 1043033160
ISHIKAWAJIMA-S 131016401 131016401
104303-3160 INJECTION-PUMP ASSEMBLY
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Cross reference number

BOSCH 9 400 616 460 9400616460
ZEXEL 104303-3160 1043033160
ISHIKAWAJIMA-S 131016401 131016401


Zexel num
Bosch num
Firm num
Name
104303-3160 
9 400 616 460 
131016401  ISHIKAWAJIMA-S
INJECTION-PUMP ASSEMBLY
LEM853 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-3
Pre-stroke mm   1.95 1.9 2
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 2
Cal 1-3
deg.   240 239.5 240.5
Injection quantity adjustment
Adjusting point   A
Rack position   7.8
Pump speed r/min   1000 1000 1000
Each cylinder's injection qty mm3/st.   33.5 32.5 34.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.1+-0.5
Pump speed r/min   350 350 350
Each cylinder's injection qty mm3/st.   6 5 7
Fixing the lever   *

Test data Ex:

Governor adjustment

Test data 104303-3160
N:Pump speed R:Rack position (mm) (1)Rack difference between N = N1 and N = N2
----------
N1=(1220)r/min N2=1000r/min
----------

Speed control lever angle

Test data 104303-3160
F:Full speed I:Idle S:Stop
----------

----------
a=(32deg) b=21deg+-3deg c=19deg+-6deg




Information:

Diagnostic Code 35 Engine Overspeed Warning
Conditions Which Generate This Code:The Electronic Control Module (ECM) detects an engine speed greater than 3300 rpm. System Response:1. Diagnostic Code 35 is current (Diagnostic Lamp, ECAP, or DDT) and is LOGGED in memory. -AND-2. The 3176 System will attempt to limit engine rpm to Top Engine Limit (TEL) by not allowing the unit injectors to inject fuel. The injectors are shut off because the engine is running at a speed that exceeds rated rpm. A diagnostic code 35 has no effect on performance. Troubleshooting:Diagnostic Code 35 warns of an overspeed condition and is for information only. It does not indicate a fault in the 3176 System.Factory passwords are required to clear a diagnostic code 35.Diagnostic Code 37 Fuel Pressure Sensor Fault
Conditions Which Generate This Code:Fuel Pressure Sensor signal voltage drops below 0.2 volts DC or rises above 4.7 volts DC for at least ten seconds. System Response:1. Diagnostic Code 37 is current (Diagnostic Lamp, ECAP, or DDT) and is LOGGED in memory.2. Electronic Control Module (ECM) "Fuel Pressure" reading is set to 0 kPa (0 psi) when fault is active.3. Engine operation is NOT affected. Troubleshooting:Follow P-226: Fuel Pressure Sensor Test, in this manualDiagnostic Code 42 Check Sensor Calibrations
On new (replacement) Electronic Control Modules (ECM), Diagnostic Code 42 will appear until sensors have been calibrated. Conditions Which Generate This Code:1. The Speed/Timing Sensor is not correctly calibrated, -AND/OR-2. The Boost Pressure Sensor is not correctly calibrated. System Response:1. Diagnostic Code 42 is current (Diagnostic Lamp, ECAP, or DDT) but is NOT LOGGED in memory.2. If Speed/Timing Sensor is not correctly calibrated, injection timing will default to base timing.3. If Boost Pressure Sensor is not correctly calibrated, then boost pressure is set to 0 kPa (0 psi) by the ECM. This will limit fuel delivery rate which in turn will limit engine horsepower. Troubleshooting:1. Use an ECAP or DDT to calibrate the Boost Pressure Sensor. Follow P-302: Boost Pressure Sensor Calibration, in this manual.2. Only an ECAP can be used to calibrate the Speed/Timing Sensor. Follow P-301: Speed/Timing Sensor Calibration, in this manual or "Calibrating Injection Timing" in the 3176 Vehicular Diesel Engine, Systems Operation Testing And Adjusting Manual, Form SENR4964.Diagnostic Code 51 Intermittent Battery Power To ECM
Conditions Which Generate This Code:Battery voltage to the Electronic Control Module (ECM) momentarily drops below six volts DC. Quickly turning the key off, then back on, may cause a Code 51 to be generated. System Response:1. Diagnostic Code 51 is current (Diagnostic Lamp, ECAP, or DDT) and remains active as long as the key is ON. Fault is LOGGED in memory only if the fault occurs while the engine is running.2. Interruption of electrical power may result in a brief loss of engine power or a complete engine shutdown, depending on the duration of the electrical power loss. Troubleshooting:Follow P-210: Electrical Power Supply Test, in this manual.Diagnostic Code 52 ECM or Personality Module Fault
Conditions Which Generate This Code:The Electronic Control Module (ECM) has detected a fault

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