104303-3071 ZEXEL 9 400 613 125 BOSCH INJECTION-PUMP ASSEMBLY 9400613125 1043033071 131016621

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 613 125 9400613125

ZEXEL 104303-3071 1043033071

ISHIKAWAJIMA-S 131016621 131016621

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Buy INJECTION-PUMP ASSEMBLY 104303-3071 zexel genuine, new aftermarket engine parts with delivery

Service parts 104303-3071 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 104300-3062

3. GOVERNOR

4. SUPPLY PUMP

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105141-1792

11. Nozzle and Holder 13140 60 62

12. Open Pre:MPa(Kqf/cm2) 11.8{120}

13. NOZZLE-HOLDER 105071-0542

14. NOZZLE

105000-1600

15. NOZZLE SET

Include in #1:

104303-3071 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 125 9400613125

ZEXEL 104303-3071 1043033071

ISHIKAWAJIMA-S 131016621 131016621

Zexel num

Bosch num

Firm num

Name

104303-3071

9 400 613 125

131016621 ISHIKAWAJIMA-S

INJECTION-PUMP ASSEMBLY
LEM853 * K 14BV INJECTION PUMP ASSY PES3K PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-3

Pre-stroke mm 1.95 1.9 2

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 2
Cal 1-3 deg. 240 239.5 240.5

Injection quantity adjustment

Adjusting point A

Rack position 8.1

Pump speed r/min 1100 1100 1100

Each cylinder's injection qty mm3/st. 35 34 36

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 5.6+-0.5

Pump speed r/min 350 350 350

Each cylinder's injection qty mm3/st. 6.2 5.2 7.2

Fixing the lever *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Rack difference between N = N1 and N = N2
----------
N1=(1385)r/min N2=1100r/min
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=(37deg) b=30deg+-3deg c=26deg+-5deg

Information:

(1) Oil cooler base bypass valve. Opening pressure ... 296 kPa (43 psi)(2) Base assembly. Tighten stud that holds filter assembly (3) to a torque of ... 68 7 N m (50 5 lb ft)(3) Filter assembly.(4) Cover. Tighten to a torque of ... 60 10 N m (44 7 lb ft)(5) Seal. Lubricate seal with lubricant being sealed.
Section A-A. Oil Filter Bypass Valve.The bypass opening pressure differential is 170 kPa (25 psi).(6) Seal.(7) Spring (8M3182): Assembled length ... 63.5 mm (2.50 in)Load assembled length ... 36.5 N (8.92 lb)Free length after test ... 91.7 mm (3.61 in)Outside diameter ... 20.6 mm (.81 in)(8) Seal.(9) Plunger.
Section B-B. Oil Pump Bypass Valve.(10) Spring (2N6005): Assembled length ... 96.52 mm (3.800 in)Load at assembled length ... 92.52 N (20.817 lb)Operating length (min) ... 45.72 mm (1.800 in)Load at min operating length ... 257.55 N (57.949 lb)Free length after test ... 124.71 mm (4.910 in)Outside diameter ... 21.84 mm (.860 in)(11) Valve.(12) Seal.(13) Seal.
Section C-C. High Pressure Relief Valve.The relief pressure is 696 kPa (101 psi).(14) Spacer.(15) Spring (1A2170): Assembled length ... 21.43 mm (.844 in)Load at assembled length ... 198.03 13.35 N (44.500 3.000 lb)Free length after test ... 31.00 mm (1.220 in)Outside diameter ... 19.60 mm (.772 in)(16) Seal.
Oil Cooler Bypass Valve.(17) Minimum stroke ... 8.4 mm (.33 in)(18) Length of valve fully compressed ... 44.2 1 mm (1.70 .04 in)(19) Length of valve fully extended ... 52.6 1 mm (2.10 .04 in)(B) Position "B".Valve Data: Start to close temperature ... 100 to 102.8° C (212 to 217° F)Position "B" temperature activation ... 111.1° C (232° F)Position "B" bypass opening pressure differential ... 155 17 kPa (22 2 psi)Fail safe activation temperature ... 126.7° C (260° F) Unit will stroke to and remain at position "B" at failsafe activation temperature.