104303-2640 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1043032640 62156000230b


 

Information injection-pump assembly

ZEXEL 104303-2640 1043032640
ISEKI 62156000230B 62156000230b
104303-2640 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 104303-2640 1043032640
ISEKI 62156000230B 62156000230b


Zexel num
Bosch num
Firm num
Name
104303-2640 
104303-2641 
 
62156000230B  ISEKI
INJECTION-PUMP ASSEMBLY
E3AG1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-3-2
Pre-stroke mm   2.1 2.05 2.15
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 2
Cyl.1-2
deg.   240 239.5 240.5
Injection quantity adjustment
Adjusting point   A
Rack position   10
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   30.2 29.2 31.2
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.9+-0. 5
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   33.8 32.8 34.8
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   6.6+-0.5
Pump speed r/min   575 575 575
Average injection quantity mm3/st.   7.2 6.2 8.2
Max. variation between cylinders %   0 -14 14
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   13+1
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   37 37
Fixing the lever   *

Test data Ex:

Governor adjustment

Test data 104303-2640
N:Pump speed R:Rack position (mm) (1)Torque control stroke: L1 (2)Set the idle spring. (3)Main spring setting (4)Rack difference between N = N1 and N = N2
----------
L1=1mm N1=1200r/min N2=900r/min
----------

Speed control lever angle

Test data 104303-2640
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=15deg+-3deg b=29deg+-6deg

Timing setting

Test data 104303-2640
(1)Pump vertical direction (2)Position of gear mark 'Z' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(120deg)




Information:

General Recommendations and Contamination Control Guidelines for Fuels
Follow all applicable industry standards and all applicable governmental, environmental, and safety guidelines, practices, regulations, and mandates.Note: These general recommendations and guidelines concerning maintenance and care of fuel and fuel storage systems are not intended to be all inclusive. Discuss proper fuel safety and health, handling, and maintenance practices with your fuel supplier. Use of these general recommendations and guidelines does not lessen the engine owners and/or fuel supplier responsibility to follow all industry standard practices for fuel storage and for fuel handling.Note: Where recommendations for draining water and/or sediment and/or debris are stated, dispose of this waste according to all applicable regulations and mandates.Note: Caterpillar filters are designed and built to provide optimal performance and protection of the fuel system components.Clean fuels, as detailed below, are strongly recommended to allow optimal performance and durability of the fuel systems and to reduce power loss, failures, and related down time of engines.Fuels of “ISO 18/16/13” cleanliness levels or cleaner as dispensed into the engine or machine fuel tank should be used. Reduced power, failures and related downtime can result if clean fuels are not used. Fuels of “ISO 18/16/13” are particularly important for new fuel system designs such as Common Rail injection systems and unit injection systems. These new injection system designs utilize higher fuel pressures and are designed with tight clearances between moving parts to meet required stringent emissions regulations. Peak injection pressures in current fuel injection systems may exceed 30,000 psi. Clearances in these systems are less than 5 µm. As a result, particle contaminants as small as 4 µm can cause scoring and scratching of internal pump and injector surfaces and of injector nozzles.Water in the fuel causes cavitation, corrosion of fuel system parts, and provides an environment where microbial growth in the fuel can flourish. Other sources of fuel contamination are soaps, gels, or other compounds that may result from undesirable chemical interactions in the fuels. Gels and other insoluble compounds can also form in biodiesel fuel at low temperatures or if biodiesel is stored for extended periods. An indication of microbial contamination, detrimental fuel additives interactions, or cold temperature gel is very rapid filter plugging of bulk fuel filters or machine fuel filters.To reduce downtime due to contamination, follow these fuel maintenance guidelines in addition to the recommendations given in the "Contamination Control" Chapter in this Special Publication:
Use high-quality fuels per recommended and required specifications (refer to the “Fuel” chapter in this Special Publication).
Do not add new engine oil, waste engine oil or any oil product to the fuel unless the engine is designed and certified to burn diesel engine oil (for example Caterpillar ORS designed for large engines). Engine oils may raise the sulfur level of the fuel and may cause fouling of the fuel system and loss of performance. Engine oils in fuels can also reduce the maintenance intervals of aftertreatment devices in Tier 4 machines.
Use recommended Cat filtration products, including Cat Advanced Efficiency Fuel

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Group cross 104303-2640 ZEXEL

Nissan-Diesel 

 
16710Z7007 
INJECTION-PUMP ASSEMBLY
SD15
9 400 616 440 
16710Z7013 
INJECTION-PUMP ASSEMBLY
SD15T04
 
16710Z7014 
INJECTION-PUMP ASSEMBLY
SD16
 
16710Z7061 
INJECTION-PUMP ASSEMBLY
SD16

Iseki 

104303-2640  

104303-2641 
 
62156000230B 
INJECTION-PUMP ASSEMBLY
E3AG1
 
62156000231B 
INJECTION-PUMP ASSEMBLY
E3AG1
 
62156000240 
INJECTION-PUMP ASSEMBLY
E3AF1
9 400 616 441 
62156000241 
INJECTION-PUMP ASSEMBLY
E3AF1

Nissan-Diesel 

9 400 616 442 
16710Z7015 
INJECTION-PUMP ASSEMBLY
SD17
 
16710Z7016 
INJECTION-PUMP ASSEMBLY
SD16

Ishikawajima-S 

 
131017320 
INJECTION-PUMP ASSEMBLY
H843
 
131017321 
INJECTION-PUMP ASSEMBLY
H843

Iseki 

9 400 616 443 
62156000153D 
INJECTION-PUMP ASSEMBLY
E3AE1
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