104303-2530 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1043032530 62156000120

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104303-2530 1043032530

ISEKI 62156000120 62156000120

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 104303-2530 zexel genuine, new aftermarket engine parts with delivery

Service parts 104303-2530 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 104300-3910

3. GOVERNOR

4. SUPPLY PUMP 105248-1011

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105141-1981

11. Nozzle and Holder 6515300-1100E

12. Open Pre:MPa(Kqf/cm2) 11.8{120}

13. NOZZLE-HOLDER 105071-1261

14. NOZZLE

105000-1010

15. NOZZLE SET

Include in #1:

104303-2530 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 104303-2530 1043032530

ISEKI 62156000120 62156000120

Zexel num

Bosch num

Firm num

Name

104303-2530

62156000120 ISEKI

INJECTION-PUMP ASSEMBLY
E3AG1 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-2

Pre-stroke mm 2.1 2.05 2.15

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 2
Cyl.1-2 deg. 240 239.5 240.5

Injection quantity adjustment

Adjusting point -

Rack position 9.9

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 29.1 28.1 30.1

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point B

Rack position 7+-0.5

Pump speed r/min 425 425 425

Average injection quantity mm3/st. 7.5 6.5 8.5

Max. variation between cylinders % 0 -14 14

Fixing the lever *

Standard for adjustment of the maximum variation between cylinders *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point C

Rack position 8.8+-0.5

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 26.2 25.2 27.2

Basic *

Fixing the lever *

Remarks
Set full load.

Injection quantity adjustment_04

Adjusting point D

Rack position 13+1

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 35.6 35.6

Fixing the lever *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Set the idle spring. (2)Main spring setting (3)Rack difference between N = N1 and N = N2 (4)Rack difference between N = N3 and N = N4
----------
N1=1300r/min N2=800r/min N3=1450r/min N4=800r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=7deg+-3deg b=31deg+-6deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark '00' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=20deg
----------
a=(110deg)

Information:

6N9294 Alternator Group, 3T6352 Alternator 24V 35A (Delco-Remy Number 1117647)
Load the battery with a carbon pile (6V4930 Battery Load Tester) to get the maximum alternator output.Polarity ... Negative GroundRotation ... Either DirectionSpeed for testing (rpm) ... 5000Output voltage ... 27.5 1.0VOutput (hot) ... 35A(1) Torque for the ground terminal nut ... 2.3 0.6 N m (21 5 lb in)(2) Torque for the pulley nut ... 102 7 N m (76 5 lb ft)(3) Torque for the output terminal nut ... 7.1 0.9 N m (64 8 lb in)3T6354 Regulator (Delco-Remy Number 1116405) Inside Alternator
Voltage setting ... No adjustmentPermissible voltage range ... 26 to 30VDelco-Remy (25SI)
5S9088 Alternator Group, 3T1888 Alternator 24V 50A (Delco-Remy Number 1117248)
Load the battery with a carbon pile (6V4930 Battery Load Tester) to get the maximum alternator output.Polarity ... Negative GroundRotation ... Either DirectionSpeed for testing (rpm) ... 5000Output (hot) ... 50A(1) Torque for the pulley nut ... 102 7 N m (76 5 lb ft)(2) Torque for the output terminal nut ... 13.5 1.3 N m (10 1 lb ft)7N129 Regulator (Delco-Remy Number 1892824) Inside Alternator
Voltage setting range ... 27.5 1.0VAdjust voltage setting to ... 28V There are two types of adjustment: One type of adjustment is made by removing a pipe plug and turning the adjusting screw one or two notches in a clockwise direction to increase the voltage setting or one or two notches in a counterclockwise direction to decrease the voltage setting. The second type of adjustment is similar except, remove the end cover to expose the potentiometer for adjustment.Then increase speed to get a maximum output of ... 50ABosch
6N9294 Alternator Group, 7N9720 Alternator 24V 35A (Bosch Number 0-122-469-001)
Load the battery with a carbon pile (6V4930 Battery Load Tester) to get the maximum alternator output.Polarity ... Negative GroundRotation ... Either DirectionSpeed for testing (rpm) ... 5000Output voltage ... 27.5 1.0VOutput (hot) ... 37ATorque for the ground terminal nut ... 2.1 to 2.8 N m (19 to 25 lb in)(1) Torque for the pulley nut ... 95 to 110 N m (70 to 80 lb ft)(2) Torque for the output terminal nut ... 13.5 1.3 N m (10 1 lb ft)9G7567 Regulator (Bosch Number 1-197-011-000) Under Alternator Cover. For