104303-2480 ZEXEL 9 400 610 313 BOSCH INJECTION-PUMP ASSEMBLY 9400610313 1043032480 5156014370


 

Information injection-pump assembly

BOSCH 9 400 610 313 9400610313
ZEXEL 104303-2480 1043032480
ISUZU 5156014370 5156014370
104303-2480 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 104303-2480 zexel genuine, new aftermarket engine parts with delivery

Service parts 104303-2480 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 104300-3430
3. GOVERNOR
4. SUPPLY PUMP 105248-0110
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105141-1981
11. Nozzle and Holder 5-15300-110-2
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105071-1261
14. NOZZLE 105000-1010
15. NOZZLE SET

Include in #1:

104303-2480 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 313 9400610313
ZEXEL 104303-2480 1043032480
ISUZU 5156014370 5156014370


Zexel num
Bosch num
Firm num
Name
104303-2480 
9 400 610 313 
5156014370  ISUZU
INJECTION-PUMP ASSEMBLY
3AE1 * K 14BV PES3K PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-3-2
Pre-stroke mm   2.1 2.05 2.15
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 2
Cyl.1-2
deg.   240 239.5 240.5
Injection quantity adjustment
Adjusting point   A
Rack position   7.7
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   27.2 26.2 28.2
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.1+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   9 8 10
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   C
Rack position   13+1
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   37 37
Fixing the lever   *

Test data Ex:

Governor adjustment

Test data 104303-2480
N:Pump speed R:Rack position (mm) (1)Set the idle spring. (2)Main spring setting
----------

----------

Speed control lever angle

Test data 104303-2480
F:Full speed I:Idle S:Stop
----------

----------
a=15deg+-5deg b=40deg+-6deg c=50deg+-6deg

Timing setting

Test data 104303-2480
(1)Pump vertical direction (2)Position of gear mark 'Z' at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(120deg)




Information:

Alternator (Bosch)
The alternator is driven by V-belts from the crankshaft pulley. This alternator is a three phase, self-rectifying charging unit. The regulator is part of the alternator.
Bosch Alternator
(1) Fan. (2) Stator winding. (3) Field winding. (4) Regulator. (5) Ball bearing. (6) Roller bearing. (7) Rotor. (8) Rectifier assembly.This alternator design has no need for slip rings or brushes, and the only part that has movement is the rotor assembly. All conductors that carry current are stationary. The conductors are: the field winding, stator windings, six rectifying diodes, and the regulator circuit components.The rotor assembly has many magnetic poles like fingers with air space between each opposite pole. The poles have residual magnetism (like permanent magnets) that produce a small amount of magnet-like lines of force (magnetic field) between the poles. As the rotor assembly begins to turn between the field winding and the stator windings, a small amount of alternating current (AC) is produced in the stator windings from the small magnetic lines of force made by the residual magnetism of the poles. This AC current is changed to direct current (DC) when it passes through the diodes of the rectifier bridge. Most of this current goes to charge the battery and to supply the low amperage circuit, and the remainder is sent to the field windings. The DC current flow through the field windings (wires around an iron core) now increases the strength of the magnetic lines of force. These stronger lines of force now increase the amount of AC current produced in the stator windings. The increased speed of the rotor assembly also increases the current and voltage output of the alternator.The voltage regulator is a solid state (transistor, stationary parts) electronic switch. It feels the voltage in the system and switches on and off many times a second to control the field current (DC current to the field windings) for the alternator to make the needed voltage output.Alternator (Nippondenso)
The alternator is driven by V-belts from the crankshaft pulley. The Nippondenso alternator has three-phase, full-wave rectified output. It is brushless. The rotor and bearings are the only moving parts. The regulator is part of the alternator.
Nippondenso Alternator
(1) Fan. (2) Front frame assembly. (3) Stator assembly. (4) Rotor assembly. (5) Field winding (coil assembly). (6) Regulator assembly. (7) Condenser (suppression capacitor). (8) Rectifier assembly. (9) Rear frame assembly.When the engine is started and the rotor turns inside the stator windings, three-phase alternating current (AC) and rapidly rising voltage is generated.A small amount of alternating current (AC) is changed (rectified) to pulsating direct current (DC) by the exciter diodes on the rectifier assembly. Output current from these diodes adds to the initial current which flows through the rotor field windings from residual magnetism. This will make the rotor a stronger magnet and cause the alternator to become activated automatically. As rotor speed, current and voltages increase, the rotor field current increases enough until the alternator becomes fully activated.The main battery charging current is charged (rectified) from AC to

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Group cross 104303-2480 ZEXEL

Ishikawajima-S 

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SD16
 
16712Z7005 
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Ishikawajima-S 

 
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9 400 612 601 
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Nissan-Diesel 

 
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Ishikawajima-S 

 
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Isuzu 

104303-2480  
9 400 610 313 
5156014370 
INJECTION-PUMP ASSEMBLY
3AE1

Ishikawajima-S 

 
131017080 
INJECTION-PUMP ASSEMBLY
H843
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