104303-2470 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1043032470 131017070

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104303-2470 1043032470

ISHIKAWAJIMA-S 131017070 131017070

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Buy INJECTION-PUMP ASSEMBLY 104303-2470 zexel genuine, new aftermarket engine parts with delivery

Service parts 104303-2470 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 104300-3810

3. GOVERNOR

4. SUPPLY PUMP 105248-1071

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105141-2351

11. Nozzle and Holder 13140 62 51

12. Open Pre:MPa(Kqf/cm2) 11.8{120}

13. NOZZLE-HOLDER 105071-1401

14. NOZZLE 105000-1880

15. NOZZLE SET

Include in #1:

104303-2470 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 104303-2470 1043032470

ISHIKAWAJIMA-S 131017070 131017070

Zexel num

Bosch num

Firm num

Name

104303-2470

131017070 ISHIKAWAJIMA-S

INJECTION-PUMP ASSEMBLY
H843 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-3

Pre-stroke mm 1.95 1.9 2

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 2
Cal 1-3 deg. 240 239.5 240.5

Injection quantity adjustment

Adjusting point A

Rack position 8.6

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 27.6 26.6 28.6

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 5.5+-0.5

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 6 5 7

Max. variation between cylinders % 0 -14 14

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 7.4

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 24.2 22.2 26.2

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 13+1

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 45 45

Fixing the lever *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Rack difference between N = N1 and N = N2
----------
N1=1300r/min N2=700r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=39deg+-3deg b=31deg+-6deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=(0deg) b=(38deg)

Timing setting

(1)Pump vertical direction (2)Pump's key groove position at No. 1 cylinder's beginning of injection. (3)- (4)-
----------

----------
a=(40deg)

Information:

1P7838 24V (Delco-Remy Number 1113992), 3T2647 24V (Delco-Remy Number 1114845), 3T4584 24V (Delco-Remy Number 1114872)
Rotation as seen from drive end ... ClockwiseMinimum speed with no load ... 6000 rpmMaximum speed with no load ... 10260 rpmCurrent consumption (draw) at no load: Minimum with solenoid at 23V ... 60AMaximum with solenoid at 23V ... 118AClearance between pinion and housing (pinion clearance) ... 9.1 0.8 mm (.36 .03 in)(1) Torque