104303-2150 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1043032150 131016930


 

Information injection-pump assembly

ZEXEL 104303-2150 1043032150
ISHIKAWAJIMA-S 131016930 131016930
104303-2150 INJECTION-PUMP ASSEMBLY
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Service parts 104303-2150 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 104300-3450
3. GOVERNOR
4. SUPPLY PUMP 105248-1060
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105141-1792
11. Nozzle and Holder 13140 60 62
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105071-0542
14. NOZZLE 105000-1600
15. NOZZLE SET

Include in #1:

104303-2150 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 104303-2150 1043032150
ISHIKAWAJIMA-S 131016930 131016930


Zexel num
Bosch num
Firm num
Name
104303-2150 
 
131016930  ISHIKAWAJIMA-S
INJECTION-PUMP ASSEMBLY
H763 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-3
Pre-stroke mm   1.95 1.9 2
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 2
Cal 1-3
deg.   240 239.5 240.5
Injection quantity adjustment
Adjusting point   A
Rack position   9
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   22.5 21.5 23.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.5+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   6 5 7
Max. variation between cylinders %   0 -14 14
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   12+1
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   30 30
Fixing the lever   *

Test data Ex:

Governor adjustment

Test data 104303-2150
N:Pump speed R:Rack position (mm)
----------

----------

Speed control lever angle

Test data 104303-2150
F:Full speed I:Idle S:Stop
----------

----------
a=28deg+-5deg b=20deg+-3deg c=16deg+-6deg




Information:

Use of the Pickup During Wet Conditions
If the pickup becomes wet, it may operate intermittently or not at all. Although the pickup is water resistant, it is not waterproof. Water spray from rain or other sources may cause the pickup to stop producing an output signal.If this happens, the pickup should be removed from the engine and allowed to dry out thoroughly. If necessary, the pickup can be dried in an oven at approximately 50°C (122°F). After drying, the pickup should operate correctly.If it is not possible to keep the pickup dry, use the following procedure: If the pickup must be used during wet conditions, it may be possible to protect it from moisture by using a water displacing spray such as WD-40®.Remove the pickup from the engine. Thoroughly spray the pickup from all directions. Make sure the pickup is completely covered with the spray. Reinstall the pickup on the engine and check its operation.When water first contacts the pickup, the unit may stop working temporarily, but will start working again after the water has been displaced by the solution. If necessary, spray the solution on the pickup after installation on the injection line.Permanent Installation on the Engine
If the pickup is to be permanently installed on the engine, install the pickup on the fuel injection line in the usual manner. Make sure that the thumbscrew is hand tightened securely, but not over tightened. Run the engine and check the operation of the pickup.Make sure that the pickup and line are clean and dry. If the pickup is working correctly, use a can of spray paint to thoroughly paint the pickup from all directions. Several coats should be applied. Let the paint dry thoroughly before operating the engine.Checking the Operation of the Amplifier and Pickup
(1) 6V2100 Multitach. (2) 5P9698 Calibrator. (3) 5P7366 Power Cable. (4) Digital Multimeter. (5) Screwdriver. (6) 6V6152 Adapter. Screwdriver (5) should have a blade approximately 150 mm (6 in) long with 6 mm (.25 in) diameter shaft of round bare metal (not anodized or insulated).The 6V6152 Adapter (6) is a phono plug-to-BNC connector. Modifications must be made to the 5P9698 Calibrator (2). Refer to Special Instruction, SMHS7504-01.Checking the 4C6812 Amplifier
(1) 6V6152 Adapter Plug. (2) 5P9698 Calibrator. (3) 4C6812 Amplifier. (4) Connector. (5) 5P7366 Power Cable. (6) Knob. (7) Battery Indicator. (8) No Input Signal Light.1. Install 6V6152 Adapter Plug (1) on the end of the output cable on 5P9698 Calibrator (2). Plug the adapter into 4C6812 Amplifier (3).2. Check the operation of the multitach being used by performing the CHECKING PHOTO OPERATION test procedure contained in Special Instruction SEHS7807. (This is to ensure it is operating correctly on PHOTO operation.)3. Plug connector (4), on the end of the amplifier output cable, into the PH (photo) connector on the multitach. Attach 5P7366 Power Cable (5) to the multitach and to a suitable power source. Refer to SEHS7807.4. Program the multitach for .5 P/REV and to read R/MIN on the PH (photo) input. Turn knob (6) on

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Group cross 104303-2150 ZEXEL

Isuzu 

9 400 616 429 
5156012050 
INJECTION-PUMP ASSEMBLY
3AE1
 
5156012060 
INJECTION-PUMP ASSEMBLY
3AF1
 
5156012710 
INJECTION-PUMP ASSEMBLY
3AE1
 
5156013380 
INJECTION-PUMP ASSEMBLY
3AF1

Ishikawajima-S 

104303-2150  
 
131016930 
INJECTION-PUMP ASSEMBLY
H763

Nissan-Diesel 

 
16710Z7003 
INJECTION-PUMP ASSEMBLY
SD16
 
 
INJECTION-PUMP ASSEMBLY
SD16
9 400 616 430 
16710Z7008 
INJECTION-PUMP ASSEMBLY
SD16

Isuzu 

 
5156013790 
INJECTION-PUMP ASSEMBLY
3AE1
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