104302-6600 ZEXEL 9 400 616 421 BOSCH INJECTION-PUMP ASSEMBLY 9400616421 1043026600 5601510102


 

Information injection-pump assembly

BOSCH 9 400 616 421 9400616421
ZEXEL 104302-6600 1043026600
TOYO-SHA 5601510102 5601510102
104302-6600 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 104302-6600 zexel genuine, new aftermarket engine parts with delivery

Service parts 104302-6600 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 104300-0841
3. GOVERNOR
4. SUPPLY PUMP
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105141-1950
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105071-0570
14. NOZZLE 105000-1130
15. NOZZLE SET

Include in #1:

104302-6600 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 421 9400616421
ZEXEL 104302-6600 1043026600
TOYO-SHA 5601510102 5601510102


Zexel num
Bosch num
Firm num
Name
104302-6600 
9 400 616 421 
5601510102  TOYO-SHA
INJECTION-PUMP ASSEMBLY
2S107 K 14BT INJECTION PUMP ASSY PES2K PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2
Pre-stroke mm   2.4 2.35 2.45
Rack position
After adjusting injection quantity.
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.7
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   35.5 34.5 36.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.15
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   37 36 38
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   4.2+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   12.6 11.6 13.6
Max. variation between cylinders %   0 -14 14
Fixing the lever   *

Test data Ex:

Governor adjustment

Test data 104302-6600
N:Pump speed R:Rack position (mm)
----------

----------

Speed control lever angle

Test data 104302-6600
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=19deg+-6deg b=16deg+-3deg

Stop lever angle

Test data 104302-6600
N:Pump normal S:Stop the pump.
----------

----------
a=18deg+-3deg b=(38deg)

Timing setting

Test data 104302-6600
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (at starting) (4)-
----------
aa=12.5deg
----------
a=(40deg)




Information:

Display
The upper display (1) and lower display (2) of the GSC provide information about the generator set.* The upper display (1) shows AC voltage, current, and frequency of one phase of the generator output. Each phase can be viewed one at a time by pushing phase select key (4). The upper display (1) is also used to show the various fault codes for system faults. For more information on fault codes, refer to the Service Manual Module SENR5809 for Fault Descriptions.* The lower display (2) shows: system battery voltage, engine hours, engine speed, engine oil pressure, and engine coolant temperature. The value for one of those conditions is displayed for two seconds, then the display scrolls to the value for the next condition. A small pointer identifies the engine condition that corresponds to the value that is showing. When engine meter key (3) is pressed, the lower display stops scrolling and continuously shows one particular value. The pointer flashes above the condition whose value is showing. When the engine meter key is pressed a second time, the display returns to scrolling.* The lower display also shows a relay status indicator. When a GSC relay is activated, the corresponding relay indicator (K1, K2, etc.) is shown on lower display (2). When a relay is not activated, the corresponding indicator (K1, K2, etc.) is not shown. Refer to the Service Manual Module SENR5809 for a description of the relay functions.Both the upper and lower display are used for programming functions when in the service mode. For more information, refer to the Service Manual Module SENR5809 for Service Modes.Keypad
The keypad (3) is used to control the information that is shown on upper display (1) and the lower display (2). The seven keys of keypad have two sets of functions: normal functions and service functions. For a description of the service functions of the keys, refer to the Service Manual Module SENR5809 for Service Models. The normal functions of the keys are as follows. Leftmost key (5) - This key only functions when the GSC is in the service mode. This key is used to scroll right. PHASE SELECT key (6) - This key selects which phase of the generator output shows on the GSC upper display. Pressing this key allows the operator to check the voltage, current, and frequency of each phase, one at a time. ENGINE METER key (7) - This key stops the scrolling of engine conditions on the lower display (2). The lower display continuously shows the value for one particular engine condition. The pointer for the particular engine condition flashes to indicate scrolling is stopped. Pressing the key again resumes the scrolling. LAMP TEST key (8) - This key perfumes a lamp test on the GSC and the optional alarm module for a maximum of ten seconds, if held pressed. On the GSC: the eight fault indicators are ON CONTINUOUSLY - every segment of the upper display (1) and the lower display (2) are ON. For the

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