103682-0370 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1036820370 4044715oa

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 103682-0370 1036820370

NIIGATA-URAWA 4044715OA 4044715oa

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Buy INJECTION-PUMP ASSEMBLY 103682-0370 zexel genuine, new aftermarket engine parts with delivery

Service parts 103682-0370 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 103068-1060

3. GOVERNOR 105455-0380

4. SUPPLY PUMP 105235-1530

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-1400

11. Nozzle and Holder 503 3225 0A

12. Open Pre:MPa(Kqf/cm2) 12.7{130}

13. NOZZLE-HOLDER 105031-3120

14. NOZZLE 105000-1670

15. NOZZLE SET

Include in #1:

103682-0370 as INJECTION-PUMP ASSEMBLY

106873-2430 as _

Cross reference number

ZEXEL 103682-0370 1036820370

NIIGATA-URAWA 4044715OA 4044715oa

Zexel num

Bosch num

Firm num

Name

103682-0370

4044715OA NIIGATA-URAWA

INJECTION-PUMP ASSEMBLY
6L18 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle 105000-1040

Bosch type code DN0SD130

Nozzle holder 105031-3010

Bosch type code KB75SDN18

Opening pressure MPa 12.7

Opening pressure kgf/cm2 130

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-540

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 2.05 2 2.1

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 16

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 660 630 690

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point C

Rack position 9.6+-0.5

Pump speed r/min 230 230 230

Average injection quantity mm3/st. 81 73 89

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Beginning of sub spring operation
----------
K=20 RAL=18.5+0.5mm
----------

Speed control lever angle

F:Full speed S:Stop
----------

----------
a=(15deg) b=(30deg)

Information:

Introduction
The valve housing may crack causing certain remanufactured fuel injectors to malfunction.Problem
Some remanufactured valve bodies on fuel injectors have been cracking under high pressure. This crack in the valve body can cause fuel to get into the engine oil.Solution
All 10R-0957 Injector Gp Fuel with serial number range 848368 to 850132 should be removed from the parts stock. 10R-0960 Injector Gp Fuel , 10R-0961 Injector Gp Fuel , 10R-0963 Injector Gp Fuel , and 10R-1268 Injector Gp Fuel with a serial number range from 188029 to 188914 should be removed from the parts stock. The above listed fuel injectors should be removed from the parts stock and the injectors should be held pending further instructions.