Information injection-pump assembly
BOSCH
9 400 616 343
9400616343
ZEXEL
103672-0350
1036720350
NIIGATA-TEKKOU
74V47000A
74v47000a

Rating:
Service parts 103672-0350 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
10.
NOZZLE AND HOLDER ASSY
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
12.7{130}
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 616 343
9400616343
ZEXEL
103672-0350
1036720350
NIIGATA-TEKKOU
74V47000A
74v47000a
Zexel num
Bosch num
Firm num
Name
103672-0350
9 400 616 343
74V47000A NIIGATA-TEKKOU
INJECTION-PUMP ASSEMBLY
6NSD K 14BS INJECTION PUMP ASSY PE4-8Z PE
6NSD K 14BS INJECTION PUMP ASSY PE4-8Z PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
10578-8130
Bosch type code
EFEP215A
Nozzle
105780-0050
Bosch type code
DN6TD119NP1T
Nozzle holder
105780-2090
Bosch type code
EFEP215
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1500
Outer diameter - inner diameter - length (mm) mm 8-4-1500
Overflow valve
131425-0120
Overflow valve opening pressure
kPa
157
157
157
Overflow valve opening pressure
kgf/cm2
1.6
1.6
1.6
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
6-3-5-1-
4-2
Pre-stroke
mm
3
2.95
3.05
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 6-3 deg. 60 59.5 60.5
Cal 6-3 deg. 60 59.5 60.5
Difference between angles 2
Cal 6-5 deg. 120 119.5 120.5
Cal 6-5 deg. 120 119.5 120.5
Difference between angles 3
Cal 6-1 deg. 180 179.5 180.5
Cal 6-1 deg. 180 179.5 180.5
Difference between angles 4
Cal 6-4 deg. 240 239.5 240.5
Cal 6-4 deg. 240 239.5 240.5
Difference between angles 5
Cal 6-2 deg. 300 299.5 300.5
Cal 6-2 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
14.3
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
523
508
538
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
6.7+-0.5
Pump speed
r/min
250
250
250
Average injection quantity
mm3/st.
41.5
38
45
Max. variation between cylinders
%
0
-10
10
Fixing the rack
*
Test data Ex:
Governor adjustment

N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Delivered with idle spring not operating.
(3)RACK LIMIT: RAL
----------
K=19 RAL=21+1mm
----------
----------
K=19 RAL=21+1mm
----------
Speed control lever angle

F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=18deg+-5deg b=(30deg)+-5deg
----------
----------
a=18deg+-5deg b=(30deg)+-5deg
Stop lever angle

N:Pump normal
S:Stop the pump.
----------
----------
a=35deg+-5deg b=10deg+-5deg
----------
----------
a=35deg+-5deg b=10deg+-5deg
Timing setting

(1)Pump vertical direction
(2)Center of coupling's elongated hole at No. 6 cylinder's beginning of injection.
(3)-
(4)-
----------
----------
a=(50deg)
----------
----------
a=(50deg)
Information:
29Jun2020
U-409
A-346
D-394
O-385
Parts stock action only
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING 20R3323, 20R3322, 20R3319 REMAN INJECTOR ROCKER ARMS AND INSPECTING AND POSSIBLY REPLACING REMAN INJECTOR ROCKER ARMS IN 20R9063 AND 20R9064 CAMSHAFT KITS IN DEALER PARTS STOCK
7750 PI70823
Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.
When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7751" as the Group Number, "56" as the Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
30Sep2020
PROBLEM
Certain Reman 20R3323, 20R3322 and 20R3319 Injector Rocker Arms were assembled with the roller pin misaligned packaged before 15 June 2020. These injector rocker arms are also included with 20R9063 and 20R9064 Camshaft kits. The pin must be aligned to allow oil flow through the rocker arm.
ACTION REQUIRED
Inspect all 20R3323, 20R3322 and 20R3319 Injector Rocker Arms (Individual) and the injector rocker arms included in 20R9063 and 20R9064 Camshaft Kits in dealer parts stock.
Inspect the packaging date code on the individual rocker arms and cam kits.
If the packaging date code is before 15 June 2020, then open packaging and inspect the rocker arm or rocker arms. Refer to the inspection for individual rockers arms and rocker arms within a cam kit below.
If the packaging date code is on or after 15 June 2020, mark the packaging as inspected and return the part to dealer parts stock.
Inspection for 20R3323, 20R3322, and 20R3319 Rocker Arms (Individual)
Rocker arms without a paint mark on top (Image 1) are not affected. Mark the packaging as inspected and return per this program and returned to part stock.
Rocker arms with a paint mark on top (Image 2) will need to
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Niigata-Urawa
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Niigata-Urawa
Niigata-Tekkou
Niigata-Urawa
Niigata-Tekkou
103672-0350
9 400 616 343
74V47000A
INJECTION-PUMP ASSEMBLY
6NSD
6NSD