103672-0180 ZEXEL 9 400 616 335 BOSCH INJECTION-PUMP ASSEMBLY 9400616335 1036720180 43347011a

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 616 335 9400616335

ZEXEL 103672-0180 1036720180

NIIGATA-URAWA 43347011A 43347011a

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Buy INJECTION-PUMP ASSEMBLY 103672-0180 zexel genuine, new aftermarket engine parts with delivery

Service parts 103672-0180 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 103067-8070

3. GOVERNOR 105455-0780

4. SUPPLY PUMP 105235-1590

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105111-1170

11. Nozzle and Holder 416 3258 1A

12. Open Pre:MPa(Kqf/cm2) 14.7{150}

13. NOZZLE-HOLDER 105041-3000

14. NOZZLE 105000-1670

15. NOZZLE SET

Include in #1:

103672-0180 as INJECTION-PUMP ASSEMBLY

106873-2050 as _

Cross reference number

BOSCH 9 400 616 335 9400616335

ZEXEL 103672-0180 1036720180

NIIGATA-URAWA 43347011A 43347011a

Zexel num

Bosch num

Firm num

Name

103672-0180

9 400 616 335

43347011A NIIGATA-URAWA

INJECTION-PUMP ASSEMBLY
6L16X-A K 14BS INJECTION PUMP ASSY PE4-8Z PE

103672-0180

9 400 616 335

43347011A NIIGATA-TEKKOU

INJECTION-PUMP ASSEMBLY
6L16X-A K 14BS INJECTION PUMP ASSY PE4-8Z PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1500

Overflow valve 131425-0120

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3 2.95 3.05

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 14

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 490 475 505

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 6.5+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 28 24.5 31.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 5.3

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 22 18.5 25.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Injection quantity adjustment_04

Adjusting point D

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 505 485 525

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Idle spring not operating. (5)Idle sub spring setting: L1.
----------
K=18 L1=7.5-0.5mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting (2)Pump speed = aa (3)Speed = bb (at shipping)
----------
aa=600r/min bb=635r/min
----------
a=30deg+-5deg b=2deg+-5deg c=14deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=35deg+-5deg b=10deg+-5deg

Information:

TERMINATION DATE
31Aug2019
PROBLEM
The existing injector nozzles can leak diesel on certain D8R Track-Type Tractors. If the existing injector nozzles leak it can cause dilution of the engine oil and affect engine performance.
AFFECTED PRODUCT
Model Identification Number
D8R RJM00517-00529, 531-547
PARTS NEEDED
Qty
Part Number Description
1 1R0716 FILTER AS-LUBE (After Failure Only)
2 5P5678 SEAL
6 7W2315 RETAINER
6 1291351 NOZZLE AS-DI F V
6 2033940 SEAL-O-RING
6 4640509 SEAL-O-RING
1 OIL_BULK See OMM - Cat DEO 42 L (After Failure Only as Req)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
Replace the injector nozzles.
For the repair of the Affected Product, ensure the injector nozzles have a date code of "CAT 01 A 17" (1st Jan 2017) or a later date. See Image 1 with date code details (example date 7th Dec 2016). Image 2 shows the general ID location on an injector nozzle.
Refer to Disassembly and Assembly, SENR1029 for removing and installing the valve covers, valve cover bases, and replacing injectors.
For an injector nozzle replacement, after failure, when a leak has occurred, replace the engine oil and filter.
Image1
Image2
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-5000 hrs,
0-48 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 3.0-hour job
An additional 1 hour is allowed for after failure (to replace oil and filter).
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.