Information injection-pump assembly
ZEXEL
101901-0600
1019010600
ISUZU
1156006890
1156006890
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$722.04
31 Oct 2021
3.6376[1.64] Pounds
IE: Prime E Supply
Steel Rule, 6000x30x1,0 mm, stainless,satin,grad.mm/mm, reading right > left, DIN 2768m
Vogel Germany
Vogel Germany
Service parts 101901-0600 INJECTION-PUMP ASSEMBLY:
1.
_
2.
FUEL INJECTION PUMP
3.
GOVERNOR
4.
SUPPLY PUMP
7.
COUPLING PLATE
8.
_
9.
_
10.
NOZZLE AND HOLDER ASSY
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
13.
NOZZLE-HOLDER
14.
NOZZLE
15.
NOZZLE SET
Cross reference number
ZEXEL
101901-0600
1019010600
ISUZU
1156006890
1156006890
Zexel num
Bosch num
Firm num
Name
101901-0600
1156006890 ISUZU
INJECTION-PUMP ASSEMBLY
8PB1 * K
8PB1 * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
134424-0020
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
R: right hand row, L: left hand row L1-R8-L7 -L3-R6-L 5-R4-R2
R: right hand row, L: left hand row L1-R8-L7 -L3-R6-L 5-R4-R2
Pre-stroke
mm
3.2
3.15
3.25
Beginning of injection position
Opposite to the driving side NO.1
Opposite to the driving side NO.1
Difference between angles 1
Cal 1-8 deg. 45 44.5 45.5
Cal 1-8 deg. 45 44.5 45.5
Difference between angles 2
Cal 1-7 deg. 90 89.5 90.5
Cal 1-7 deg. 90 89.5 90.5
Difference between angles 3
Cal 1-3 deg. 135 134.5 135.5
Cal 1-3 deg. 135 134.5 135.5
Difference between angles 4
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 5
Cal 1-5 deg. 225 224.5 225.5
Cal 1-5 deg. 225 224.5 225.5
Difference between angles 6
Cal 1-4 deg. 270 269.5 270.5
Cal 1-4 deg. 270 269.5 270.5
Difference between angles 7
Cyl.1-2 deg. 315 314.5 315.5
Cyl.1-2 deg. 315 314.5 315.5
Injection quantity adjustment
Adjusting point
A
Rack position
11.7
Pump speed
r/min
1350
1350
1350
Average injection quantity
mm3/st.
90
88
92
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
11.7
Pump speed
r/min
1300
1300
1300
Average injection quantity
mm3/st.
90.4
88.4
92.4
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
11.7
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
84
83
85
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Injection quantity adjustment_04
Adjusting point
D
Rack position
8+-0.5
Pump speed
r/min
225
225
225
Average injection quantity
mm3/st.
8
6.7
9.3
Max. variation between cylinders
%
0
-13
13
Fixing the rack
*
Injection quantity adjustment_05
Adjusting point
E
Rack position
15+-0.5
Pump speed
r/min
150
150
150
Each cylinder's injection qty
mm3/st.
95
95
Fixing the lever
*
Remarks
After startup boost setting
After startup boost setting
Timer adjustment
Pump speed
r/min
1050+-50
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
1150
Advance angle
deg.
1.4
0.9
1.9
Timer adjustment_03
Pump speed
r/min
1250
Advance angle
deg.
3
2.5
3.5
Timer adjustment_04
Pump speed
r/min
1350
Advance angle
deg.
5
4.5
5.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Beginning of damper spring operation: DL
(2)Rack limit (operating at delivery)
(3)Set the load lever's stop position so that R = aa (N = 0).
(4)Excess fuel setting for starting: SXL
----------
DL=6-0.5mm aa=7.5mm SXL=12.4+0.2mm
----------
----------
DL=6-0.5mm aa=7.5mm SXL=12.4+0.2mm
----------
0000000901
F:Full load
I:Idle
S:Stop
(1)Rack position aa (pump speed bb r/min )
----------
aa=7.5mm bb=0r/min
----------
a=32deg+-3deg b=13deg+-5deg c=1.5deg+-5deg
----------
aa=7.5mm bb=0r/min
----------
a=32deg+-3deg b=13deg+-5deg c=1.5deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of timer coupling's threaded installation hole at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=17deg
----------
a=(50deg)
----------
aa=17deg
----------
a=(50deg)
Information:
Illustration 1 g06545921
Typical view inside the DEF pump
(1) Internal heater blanket
Illustration 2 g06545997
Typical view of the DEF pump heater blanket
(2) Pump head heater (top)
(3) Positioning blocksAdaptable To:
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Illustration 3 g06546003
Typical view of the DEF pump identification label
(4) Part number
(5) Serial number
(6) Date code
Table 1
Part Number Description Serial Number Date Code
466-8285 Diesel Exhaust Fluid Pump Gp (12 V) 19357001 19D357
533-2738 Diesel Exhaust Fluid Pump Gp (24 V) 20058030 20D058 Refer to Table 1 for the effective serial number and date code of the improved heater blanket. Refer to Illustration 3 for the location of the DEF pump identification label.
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Isuzu
101901-0600
1156006890
INJECTION-PUMP ASSEMBLY
8PB1
8PB1