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101871-1050 ZEXEL 9 400 619 802 BOSCH INJECTION-PUMP ASSEMBLY 9400619802 1018711050 8506103000


 

Information injection-pump assembly

BOSCH 9 400 619 802 9400619802
ZEXEL 101871-1050 1018711050
MITSUBISHI-HEAV 8506103000 8506103000
101871-1050 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101871-1050 zexel genuine, new aftermarket engine parts with delivery

Service parts 101871-1050 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101087-0010
3. GOVERNOR 105400-0620
4. SUPPLY PUMP 105210-4321
5. AUTOM. ADVANCE MECHANIS 105611-0210
6. COUPLING PLATE 105661-4120
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-4550
11. Nozzle and Holder 85061-01000
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-1460
14. NOZZLE 105015-2810
15. NOZZLE SET

Include in #1:

101606-1940 as _
101871-1050 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 619 802 9400619802
ZEXEL 101871-1050 1018711050
MITSUBISHI-HEAV 8506103000 8506103000


Zexel num
Bosch num
Firm num
Name
101871-1050 
9 400 619 802 
8506103000  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
8DV * K 14BG PE8A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle   105780-0020
Bosch type code   DN4SD24T
Nozzle holder   105031-2010
Bosch type code   KB56SD273
Opening pressure MPa   11.8
Opening pressure kgf/cm2   120
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-1.6-550
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left   L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left   L
Injection order   1-2-7-3- 4-5-6-8
Pre-stroke mm   2.2 2.15 2.25
Beginning of injection position
Governor side   NO.1
Difference between angles 1
Cyl.1-2 deg.   45 44.5 45.5
Difference between angles 2
Cal 1-7 deg.   90 89.5 90.5
Difference between angles 3
Cal 1-3 deg.   135 134.5 135.5
Difference between angles 4
Cal 1-4 deg.   180 179.5 180.5
Difference between angles 5
Cal 1-5 deg.   225 224.5 225.5
Difference between angles 6
Cal 1-6 deg.   270 269.5 270.5
Difference between angles 7
Cal 1-8 deg.   315 314.5 315.5
Injection quantity adjustment
Adjusting point   B
Rack position   13
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   100 98 102
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.2+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   20 17 23
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   400+-50
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   600
Advance angle deg.   1.8 1.3 2.3
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   4.4 3.9 4.9
Timer adjustment_04
Pump speed r/min   1200
Advance angle deg.   7 6.5 7.5
Timer adjustment_05
Pump speed r/min   -
Advance angle deg.   10 10 10
Remarks
Measure the actual speed, stop  

Test data Ex:

Governor adjustment

Test data 101871-1050
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Idle sub spring setting: L1.
----------
K=3 L1=6-0.5mm
----------

Speed control lever angle

Test data 101871-1050
F:Full speed I:Idle (1)Set the pump speed at aa
----------
aa=300r/min
----------
a=(1deg) b=(26deg)




Information:


Illustration 70 g03402776
Install 8T-5389 Elbow (12) using 238-5081 O-Ring Seal (11) and 228-7092 O-Ring Seal (13)
Illustration 71 g03701313
Install 6V-8636 Connector (17) using 214-7568 O-Ring Seal (16) and 228-7089 O-Ring Seal (18). Install 128-6841 Elbow (15) using 238-5082 O-Ring Seal (19) and 228-7092 O-Ring Seal (14).
Illustration 72 g03701321
Reconnect 209-5526 Hose As (20) to the fuel transfer pump
Illustration 73 g03701349
Install 387-7154 Tube As (21) and 387-7159 Tube As (22).
Illustration 74 g03701355
Install 416-9706 Fuel Tube (24) using 338-8439 Clip (23).
Install the remaining components that were removed during the HEUI pump replacement procedure.Installation Procedure for 511, 521, 522, 532, 541 and 552 Track Feller Bunchers
Table 10
Required parts for 532, 541, 541B , 551, 552, and 552B Track Feller Bunchers
Part Number Description Quantity
384-0607 Unit Injector Hydraulic Pump Gp 1
227-5904 O-Ring Seal 1
6V-7981 Bolt 2
6V-5839 Washer 2
387-7153 Tube As 1
387-7151 Tube As 1
6V-8629 Elbow 1
238-5081 O-Ring Seal 1
228-7092 O-Ring Seal 2
128-6841 Elbow 1
238-5082 O-Ring Seal 1
6V-8636 Connector 2
228-7089 O-Ring Seal 2
214-7568 O-Ring Seal 3
360-3679 Connector Plug 1
6V-3305 O-Ring Adapter 1
214-7567 O-Ring Seal 2
Illustration 75 g03402944
Install 6V-3305 O-Ring Adapter (2) using 214-7567 O-Ring Seal (1). Also install new 214-7567 O-Ring Seal (1) to injection actuation pressure sensor.
Illustration 76 g03402955
Install 384-0607 Unit Injector Hydraulic Pump Gp (4) using 227-5904 O-Ring Seal (3). If necessary, in order to aid in installation, rotate the pump to an 8 o'clock position when looking at the engine from the rear.
Illustration 77 g03402984
Install new 6V-7981 Bolts (5) and 6V-5839 Washers (6). Torque to 55 10 N m (41 7 lb ft)
Illustration 78 g03701359
Install the 6V-8636 Connector (12) using 214-7568 O-Ring Seal (11) and 228-7089 O-Ring Seal (13). Install 360-3679 Connector Plug (10) using 214-7568 O-Ring Seal (11). Install 6V-8629 Elbow (8) using 238-5081 O-Ring Seal (7) and 228-7092 O-Ring Seal (9).
Illustration 79 g03701379
Install 128-6841 Elbow (15) using 238-5082 O-Ring Seal (19) and 228-7092 O-Ring Seal (14). Install 6V-8636 Connector (17) using 214-7568 O-Ring Seal (16) and 228-7089 O-Ring Seal (18).
Illustration 80 g03701406
Install 387-7151 Tube As (21) and 387-7153 Tube As (20).
Install the remaining components that were removed during the HEUI pump replacement procedure.

Have questions with 101871-1050?





Group cross 101871-1050 ZEXEL

101871-1030  
 
0429021040 

8HA

Mitsubishi-Heav 

101871-1050  
9 400 619 802 
8506103000 
INJECTION-PUMP ASSEMBLY
8DV
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