101803-1690 ZEXEL 9 400 616 211 BOSCH INJECTION-PUMP ASSEMBLY 9400616211 1018031690 me069097

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 616 211 9400616211

ZEXEL 101803-1690 1018031690

MITSUBISHI ME069097 me069097

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Buy INJECTION-PUMP ASSEMBLY 101803-1690 zexel genuine, new aftermarket engine parts with delivery

Service parts 101803-1690 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101080-0860

3. GOVERNOR 105412-1940

4. SUPPLY PUMP 105210-4150

5. AUTOM. ADVANCE MECHANIS 105634-0130

6. COUPLING PLATE 105663-0260

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-4760

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105031-3521

14. NOZZLE

105015-4370

15. NOZZLE SET

Include in #1:

101606-1220 as _

101803-1690 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 211 9400616211

ZEXEL 101803-1690 1018031690

MITSUBISHI ME069097 me069097

Zexel num

Bosch num

Firm num

Name

101803-1690

9 400 616 211

ME069097 MITSUBISHI

INJECTION-PUMP ASSEMBLY
8DC8 K 14BH INJECTION PUMP ASSY PE8AD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-7-3- 4-5-6-8

Pre-stroke mm 4.5 4.45 4.55

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cyl.1-2 deg. 45 44.5 45.5

Difference between angles 2
Cal 1-7 deg. 90 89.5 90.5

Difference between angles 3
Cal 1-3 deg. 135 134.5 135.5

Difference between angles 4
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 5
Cal 1-5 deg. 225 224.5 225.5

Difference between angles 6
Cal 1-6 deg. 270 269.5 270.5

Difference between angles 7
Cal 1-8 deg. 315 314.5 315.5

Injection quantity adjustment

Adjusting point A

Rack position 7.7

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 104.6 101.1 108.1

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 6.3+-0.5

Pump speed r/min 275 275 275

Average injection quantity mm3/st. 18 15.4 20.6

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Timer adjustment

Pump speed r/min 550--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 500

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 800

Advance angle deg. 1.6 1.1 2.1

Timer adjustment_04

Pump speed r/min 1100

Advance angle deg. 4 3.5 4.5

Timer adjustment_05

Pump speed r/min -

Advance angle deg. 6.5 6.5 6.5

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT not operating. (4)Torque spring does not operate. (5)Rack difference between N = N1 and N = N2 (6)At shipping (7)Idle sub spring setting: L1. (8)The torque control spring must does not have a set force.
----------
K=15 N1=900r/min N2=500r/min L1=4.5-0.5mm
----------

Speed control lever angle

F:Full speed I:Idle S:Stop (1)Pump speed = aa (2)At shipping (3)Pump speed = bb
----------
aa=1120r/min bb=910r/min
----------
a=26deg+-5deg b=32deg+-3deg c=11deg+-5deg d=(2deg) e=8deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=19deg+-5deg b=46deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)

Information:

The DATA SET screen ID (2) for the correct group will be listed to the right of Line 011 FUEL INJECT PUMP BENCH TEST SPEC NUM (3). Write this number DMXXXX-XX down and proceed to Section ""Displaying the DATA SET Screen When the DATA SET ID Number is Not Known"".Certain pump and governor groups will have multiple DATA SETS. Change in pump design will be tracked by pump serial number. Figure 22 is an example of a serial l number break in the data (1). The original DATA SET DMXXXX number is kept (2) but the new DATA SET has a different change level (3).
Illustration 22 g02797952
Note: Soon you will be able to use the tab key to place the cursor in front of this line. Type an X to select, Figure 21 (4). Press the enter key. The data will be displayed automatically. For now though the data will have to be displayed manually. Figure 23 (1)
Illustration 23 g02797956
Press the pf3 key to return to the ACF2 screen (2) .Proceed to Section ""Displaying the DATA SET Screen When the DATA SET ID Number is Not Known"".Displaying the DATA SET Screen When the DATA SET ID Number is Not Known
At the ACF2/IMS ONLINE MENU SYSTEM screen (1) (TMI 1.04) press the enter key (2). Figure 24
Illustration 24 g02797958
This will display the ACF2/IMS APPLICATION SELECTION MENU. Figure 25 (1) (TMI 1.05)
Illustration 25 g02797959
Use the tab key to place the cursor in front of the line GKN402 TMI - ENGINE AND COMP PERF, type an X to select (2) or type GKN402 at the APPLICATION SELECTION NO. _. (3) Press the enter key. This will display the ACF2/IMS PROGRAM SELECTION MENU screen. Figure 26 (1)
Illustration 26 g02797960
Use the tab key to place the cursor in front of line 03 and type an X to select (2) or type 03 at the PROGRAM SELECTION NO _ (3). Press the enter key. This will display the PERFORMANCE PARAMETERS INQUIRY screen. Figure 27 (1) (TMI 3.03 p1)
Illustration 27 g02797962
Type the appropriate numbers in the DATA REFERENCE NUMBER and CHANGE LEVEL fields (2). Press the enter key. The data set will be displayed on the next screen. Figure 28 (TMI 3.03)
Illustration 28 g02797963
Press the pf3 key to return to the ACF2 screen (1) .Interpreting the Specification Data Set Screens
The following screen contains flow specifications and physical parameters necessary to evaluate a fuel injection pump. Additional parameters such as calibration fluid temperatures and pressures are listed in the manual for the test bench. See Special Instruction, SEHS8200. These screens still apply to this data. Every data set (DMXXXX screen) contains data for many injection pump and governor group part numbers. The data is sorted by the profile or geometry of the basic cam and the lowest level part number of the plunger and barrel group. Most part numbers with the same basic cam, plunger, and barrel groups use the same data.Pages of data in the DATA SETS are arranged in descending pump rpm. Five or six rpm choices are listed. When the