101803-1370 ZEXEL 9 400 610 120 BOSCH INJECTION-PUMP ASSEMBLY 9400610120 1018031370 3126172024

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 610 120 9400610120

ZEXEL 101803-1370 1018031370

MITSUBISHI 3126172024 3126172024

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Buy INJECTION-PUMP ASSEMBLY 101803-1370 zexel genuine, new aftermarket engine parts with delivery

Service parts 101803-1370 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101080-0590

3. GOVERNOR 105490-4010

4. SUPPLY PUMP 105210-1941

5. AUTOM. ADVANCE MECHANIS 105614-4190

6. COUPLING PLATE 105662-0570

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-4610

11. Nozzle and Holder 31296-08201

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105031-4380

14. NOZZLE

105015-4200

15. NOZZLE SET

Include in #1:

101803-1370 as INJECTION-PUMP ASSEMBLY

106861-2040 as _

Cross reference number

BOSCH 9 400 610 120 9400610120

ZEXEL 101803-1370 1018031370

MITSUBISHI 3126172024 3126172024

Zexel num

Bosch num

Firm num

Name

101803-1370

9 400 610 120

3126172024 MITSUBISHI

INJECTION-PUMP ASSEMBLY
8DC40A K 14BH INJECTION PUMP ASSY PE8AD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-7-3- 4-5-6-8

Pre-stroke mm 3.6 3.55 3.65

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cyl.1-2 deg. 45 44.5 45.5

Difference between angles 2
Cal 1-7 deg. 90 89.5 90.5

Difference between angles 3
Cal 1-3 deg. 135 134.5 135.5

Difference between angles 4
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 5
Cal 1-5 deg. 225 224.5 225.5

Difference between angles 6
Cal 1-6 deg. 270 269.5 270.5

Difference between angles 7
Cal 1-8 deg. 315 314.5 315.5

Injection quantity adjustment

Adjusting point -

Rack position 9.6

Pump speed r/min 800 800 800

Each cylinder's injection qty mm3/st. 99 96.1 101.9

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point C

Rack position 7.6+-0.5

Pump speed r/min 200 200 200

Each cylinder's injection qty mm3/st. 20 17 23

Fixing the rack *

Injection quantity adjustment_03

Adjusting point A

Rack position R(9.6+-0 .5)

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 99 98 100

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R(9.6+-0 .5)

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 103.5 101 106

Difference in delivery mm3/st. 8.2 8.2 8.2

Fixing the lever *

Injection quantity adjustment_05

Adjusting point D

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 110 90 130

Fixing the lever *

Remarks
After startup boost setting

Timer adjustment

Pump speed r/min 380+8.5- 25

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 500

Advance angle deg. 1 0.5 1.5

Timer adjustment_03

Pump speed r/min 900

Advance angle deg. 4.2 3.7 4.7

Timer adjustment_04

Pump speed r/min 1200

Advance angle deg. 7 6.5 7.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Excess fuel setting for starting: SXL
----------
DL=7-0.2mm SXL=9.6+0.2mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=5deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=1deg+-5deg b=22.5deg+-3deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325+5r/min Ra=7.5mm
----------

Information:

Table 1
Required Parts
Qty Part Number Part Name Former Part Number
1 494-6233 Injector 307-3245(1)
(1) The former part number listed is for reference only and may differ.
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
"The improved autolube injector requires a new adjustment sleeve. Follow the procedure below for the selection and adjustment of the sleeve.Changing the Metering Unit
Illustration 1 g06607746
(A) Adjustment Screw
(B) Locknut
(C) Adjustment Sleeve
Table 2
Adjustment Sleeves
Caterpillar Part Number Part Name Output cc Sleeve Color
494-6245 Sleeve 0.25 cc (0.015 cubic inch) Pink
494-6241 Sleeve 0.50 cc (0.030 cubic inch) Red
494-6242 Sleeve 0.750 cc (0.045 cubic inch) Silver
494-6243 Sleeve 1.00 cc (0.06 cubic inch) Gold
494-6244 Sleeve 1.25 cc (0.075 cubic inch) Green The automatic lubrication system offers the ability to change the amount of grease that is supplied per cycle to each grease point. Changing the grease supply amount is completed by adjusting locknut (B) or replacing adjustment sleeve (C) on the injector. See Table 2 for reference.There is a set of color-coded anodized aluminum adjustment sleeves (C) available for various lubrication dispensing amounts. Adjustment sleeves (C) provide an easy way to adjust the output of the injectors and provide a clear indication of the output setting. Adjustment sleeves (C) allow for easy system installation and preventative maintenance.Install adjustment sleeves (C) by doing the following Steps below:
Remove and discard locknut (B).
Place adjustment sleeve (C) on adjustment screw (A).
Tighten adjustment screw (A) to 6.7 N m (60 lb in).