101803-1170 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1018031170 3126173023

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101803-1170 1018031170

MITSUBISHI 3126173023 3126173023

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Buy INJECTION-PUMP ASSEMBLY 101803-1170 zexel genuine, new aftermarket engine parts with delivery

Service parts 101803-1170 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101080-0530

3. GOVERNOR

4. SUPPLY PUMP 105210-4151

5. AUTOM. ADVANCE MECHANIS 105614-4170

6. COUPLING PLATE 105662-0570

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-4610

11. Nozzle and Holder 31296-08201

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105031-4380

14. NOZZLE

105015-4200

15. NOZZLE SET

Include in #1:

101803-1170 as INJECTION-PUMP ASSEMBLY

101803-1720 as _

Cross reference number

ZEXEL 101803-1170 1018031170

MITSUBISHI 3126173023 3126173023

Zexel num

Bosch num

Firm num

Name

101803-1170

3126173023 MITSUBISHI

INJECTION-PUMP ASSEMBLY
8DC7 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-7-3- 4-5-6-8

Pre-stroke mm 4.5 4.45 4.55

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cyl.1-2 deg. 45 44.5 45.5

Difference between angles 2
Cal 1-7 deg. 90 89.5 90.5

Difference between angles 3
Cal 1-3 deg. 135 134.5 135.5

Difference between angles 4
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 5
Cal 1-5 deg. 225 224.5 225.5

Difference between angles 6
Cal 1-6 deg. 270 269.5 270.5

Difference between angles 7
Cal 1-8 deg. 315 314.5 315.5

Injection quantity adjustment

Adjusting point -

Rack position 9.9

Pump speed r/min 800 800 800

Each cylinder's injection qty mm3/st. 108 104.9 111.1

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point C

Rack position 8.4+-0.5

Pump speed r/min 200 200 200

Each cylinder's injection qty mm3/st. 20 17 23

Fixing the rack *

Injection quantity adjustment_03

Adjusting point A

Rack position R(9.9+-0 .5)

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 108 107 109

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R(9.9+-0 .5)

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 110.5 108 113

Difference in delivery mm3/st. 8.8 8.8 8.8

Fixing the lever *

Injection quantity adjustment_05

Adjusting point D

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 160 140 180

Fixing the lever *

Remarks
After startup boost setting

Timer adjustment

Pump speed r/min 500+120- 100

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 800

Advance angle deg. 1.5 1 2

Timer adjustment_03

Pump speed r/min 1000

Advance angle deg. 3.2 2.7 3.7

Timer adjustment_04

Pump speed r/min 1250

Advance angle deg. 6.5 6.5 7.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Set using excess fuel device for starting: SXL
----------
DL=8-0.2mm SXL=9.9+0.2mm
----------

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=5.5deg+-5deg b=25.5deg+-3deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325+5r/min Ra=7.8mm
----------

Information:

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
New DEF sensor kits are available. The new sensor kit allows the DEF sensor to be repaired on DEF manifold assemblies.Note: If troubleshooting procedures indicate a replacement of the DEF manifold, do not replace the DEF Manifold. Repair the DEF Manifold using the DEF manifold sensor kit.Refer to Table 1 for the appropriate DEF sensor kit for the DEF manifold installed.
Table 1
DEF manifold Part Number Part Description Repair with DEF Sensor Kit
462-3219 11 inch (279mm) Manifold 593-0641
462-3610 13 inch (330mm) Manifold 593-0642
462-3232 18 inch (457mm) Manifold 593-0643
Illustration 1 g06508474New disassembly and assembly instructions are available. Refer to Disassembly and Assembly, Manifold (DEF Heater) - Disassemble and Disassembly and Assembly, Manifold (DEF Heater) - Assemble for the correct procedures.