101801-6960 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1018016960 3126174013

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101801-6960 1018016960

MITSUBISHI 3126174013 3126174013

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Service parts 101801-6960 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101080-0530

3. GOVERNOR 105490-3980

4. SUPPLY PUMP 105210-4150

5. AUTOM. ADVANCE MECHANIS 105614-4170

6. COUPLING PLATE 105662-0570

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-4610

11. Nozzle and Holder 31296-08201

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105031-4380

14. NOZZLE

105015-4200

15. NOZZLE SET

Include in #1:

101801-6960 as INJECTION-PUMP ASSEMBLY

Include in #2:

105856-2310 as _

Cross reference number

ZEXEL 101801-6960 1018016960

MITSUBISHI 3126174013 3126174013

Zexel num

Bosch num

Firm num

Name

101801-6960

3126174013 MITSUBISHI

INJECTION-PUMP ASSEMBLY
8DC8 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-7-3- 4-5-6-8

Pre-stroke mm 4.5 4.45 4.55

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cyl.1-2 deg. 45 44.5 45.5

Difference between angles 2
Cal 1-7 deg. 90 89.5 90.5

Difference between angles 3
Cal 1-3 deg. 135 134.5 135.5

Difference between angles 4
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 5
Cal 1-5 deg. 225 224.5 225.5

Difference between angles 6
Cal 1-6 deg. 270 269.5 270.5

Difference between angles 7
Cal 1-8 deg. 315 314.5 315.5

Injection quantity adjustment

Adjusting point -

Rack position 10.4

Pump speed r/min 800 800 800

Each cylinder's injection qty mm3/st. 119 115.6 122.4

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point C

Rack position 8.4+-0.5

Pump speed r/min 200 200 200

Each cylinder's injection qty mm3/st. 20 17 23

Fixing the rack *

Injection quantity adjustment_03

Adjusting point A

Rack position R(10.4+- 0.5)

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 119 118 120

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R(10.4+- 0.5)

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 121.5 119 124

Difference in delivery mm3/st. 9.7 9.7 9.7

Fixing the lever *

Injection quantity adjustment_05

Adjusting point D

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 170 150 190

Fixing the lever *

Remarks
After startup boost setting

Timer adjustment

Pump speed r/min 500+120- 100

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 800

Advance angle deg. 1.5 1 2

Timer adjustment_03

Pump speed r/min 1000

Advance angle deg. 3.2 2.7 3.7

Timer adjustment_04

Pump speed r/min 1250

Advance angle deg. 6.5 6.5 7.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Excess fuel setting for starting: SXL
----------
DL=8-0.2mm SXL=10.4+0.2mm
----------

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=5.5deg+-5deg b=27.5deg+-3deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325+10r/min Ra=7.9mm
----------

Information:

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
The following changes are adaptable to the products within the listed serial numbers, and are effective with all products after the listed serial numbers.The improvement has been made to the 456-3493 Fuel Injector Gp, 456-3509 Fuel Injector Gp, and 460-8213 Fuel Injector Gp.This change is effective for the engine serial numbers listed in Table 1.
Table 1
Part Number Effective Serial Number
456-3493 S/N:MYE13870-UP
456-3509 S/N:SYE33275-UP
460-8213 S/N:WYE2009-UP