101701-9470 ZEXEL 9 400 616 194 BOSCH INJECTION-PUMP ASSEMBLY 9400616194 1017019470 16801z6000


 

Information injection-pump assembly

BOSCH 9 400 616 194 9400616194
ZEXEL 101701-9470 1017019470
NISSAN-DIESEL 16801Z6000 16801z6000
101701-9470 INJECTION-PUMP ASSEMBLY
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Service parts 101701-9470 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-6780
3. GOVERNOR 105964-0050
4. SUPPLY PUMP 105230-1130
5. AUTOM. ADVANCE MECHANIS 105680-5080
6. COUPLING PLATE 105663-1080
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-7710
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 14.7(150)/17.7(180)
13. NOZZLE-HOLDER 105048-4370
14. NOZZLE
15. NOZZLE SET 105019-1690

Include in #1:

101701-9470 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 194 9400616194
ZEXEL 101701-9470 1017019470
NISSAN-DIESEL 16801Z6000 16801z6000


Zexel num
Bosch num
Firm num
Name
101701-9470 
101701-9560 
9 400 616 194 
16801Z6000  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
MD92 K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8310
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2240
Opening pressure MPa   18
Opening pressure kgf/cm2   184
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-4120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
RED4 control unit part number   407915-0 590
RED4 rack sensor specifications mm   19
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.5 3.47 3.53
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Rack position   (10.2)
PWM %   45.7
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   51.5 50.5 52.5
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Injection quantity adjustment_02
Rack position   (7.6)
PWM %   30.7+-2. 8
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   13 12 14
Max. variation between cylinders %   0 -8 8
Governor adjustment
Pump speed r/min   900--
Advance angle deg.   0 0 0
Remarks
Start
 
Governor adjustment_02
Pump speed r/min   850
Advance angle deg.   0.3
Governor adjustment_03
Pump speed r/min   1270
Advance angle deg.   4 3.7 4.3
Remarks
Finish
 

Test data Ex:

Speed control lever angle

Test data 101701-9470
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
----------
aa=1mm bb=20mm
----------
a=38.5deg+-5deg b=37deg+-5deg

0000000901

Test data 101701-9470
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(10deg)

Stop lever angle

Test data 101701-9470
(PWM) Pulse width modulation (%) (R) Rack position (mm) Rack sensor output characteristics 1. Rack limit adjustment (1)Measure the rack position R2 for PWM a2%. (2)Confirm that it is within the range R2 = 15+-1 mm. (3)Measure the rack position R1 at PWM a %. (4)Confirm that it is within the range R2 - R1 = 10+-0.1 mm. 2. Check the limp home operation. (1)Move the switch box's limp home switch to the limp home side. (2)Confirm rack position L1 (mm ) and L2 (mm) for PWM in the above table. 3. Check the pull down operation. (1)Confirm that the rack position is 19 mm at PWM B%. (2)In the conditions described in the above table, move the switch box's pull down switch to the pull down side and confirm that the rack position momentarily becomes 1 mm or less.
----------
a1=16.25% a2=72.5% L1=1--mm L2=19++mm A=5% B=95%
----------




Information:


Oils that have more than 1% total sulfated ash should not be used in aftertreatment device equipped engines.In order to achieve expected ash service intervals, performance, and life, aftertreatment device equipped diesel engines require the use of Cat DEO-ULS or oils meeting the Cat ECF-3 specification and the API CJ-4 oil category. Use of oils with more than 1% total sulfated ash in aftertreatment device equipped engines will cause the need for more frequent ash service intervals, and/or cause loss of performance. Refer to your engine specific Operation and Maintenance Manual, and refer to your aftertreatment device documentation for additional guidance.
API category oils that have not met the requirements of at least one Cat ECF specification may cause reduced engine life.
In selecting oil for any engine application, both the oil viscosity and oil performance category/specification as specified by the engine manufacturer must be defined and satisfied. Using only one of these parameters will not sufficiently define oil for an engine application.
In order to make the proper diesel engine oil viscosity grade choice, refer to the applicable “Lubricant Viscosities for Ambient Temperatures” table in this Special Publication.
Failure to follow these oil recommendations can cause shortened engine service life due to deposits and/or excessive wear.
Total Base Number (TBN) and Fuel Sulfur Levels for Direct Injection (DI) Diesel Engines
The minimum required Total Base Number (TBN) for oil depends on the fuel sulfur level. The TBN for new oil is typically determined by the "ASTM D2896" procedure. For direct injection engines that use distillate fuel, the following guidelines apply.
Table 3
TBN recommendations for applications in Cat engines
Fuel Sulfur Level percent (ppm) Cat Engine Oils TBN of Commercial Engine Oils
≤0.05 percent (≤500 ppm) Cat DEO-ULS, Cat DEO Min 7
0. 1 - 0.05 percent (1000-500 ppm) Cat DEO-ULS, Cat DEO Min 7
Above 0.1 percent (above 1000 ppm) Cat DEO Min 10 Reaching one half of new oil TBN is one of the condemning factors for diesel engine oil. In order to help provide the best protection for your engine, Cat S O S Services oil analysis is the preferred method for determining oil life. TBN of the oil is typically measured using "ASTM D2896" and/or the "ASTM D4739" test methods. It is recommended to change the oil when one half of new oil TBN with either method is reached.For example, new oil with a TBN of 10 by "ASTM D2896" should be changed when, during use, the TBN deteriorates to 5 as determined by the "ASTM D2896" test method. New oil with a TBN of 10 by "ASTM D4739" should be changed when, during use, the TBN deteriorates to 5 as determined by the "ASTM D4739" test method.Note: TBN is also commonly referred to as Base Number (BN).Excessive piston deposits can be produced by oil with a high TBN and/or high ash. These deposits can lead to a loss of control of the oil consumption and to the polishing of the cylinder bore.The use of Cat S O S Services oil analysis helps the environmental

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