101701-9351 ZEXEL 9 400 616 190 BOSCH INJECTION-PUMP ASSEMBLY 9400616190 1017019351 16714z5666

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 616 190 9400616190

ZEXEL 101701-9351 1017019351

NISSAN-DIESEL 16714Z5666 16714z5666

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106871-2630 as _

Cross reference number

BOSCH 9 400 616 190 9400616190

ZEXEL 101701-9351 1017019351

NISSAN-DIESEL 16714Z5666 16714z5666

Zexel num

Bosch num

Firm num

Name

101701-9351

9 400 616 190

16714Z5666 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
FE6A K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8310

Nozzle 105780-0120

Bosch type code 1 688 901 990

Nozzle holder 105780-2240

Opening pressure MPa 18

Opening pressure kgf/cm2 184

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-8120

Overflow valve opening pressure kPa 255 255 255

Overflow valve opening pressure kgf/cm2 2.6 2.6 2.6

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.5 3.47 3.53

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point -

Rack position 12.8

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 59.5 57.5 61.5

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point Z

Rack position 9.8+-0.5

Pump speed r/min 265 265 265

Average injection quantity mm3/st. 13 11.2 14.8

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(12.8)

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 59.5 58.5 60.5

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1+1.75

Pump speed r/min 1400 1400 1400

Average injection quantity mm3/st. 63.5 59.5 67.5

Fixing the lever *

Timer adjustment

Pump speed r/min -

Advance angle deg. 0 0 0

Remarks
Measure speed (beginning of operation).

Timer adjustment_02

Pump speed r/min 1470

Advance angle deg. 6 5.7 6.3

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm.
----------
T1=P20
----------

Speed control lever angle

F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=100mm
----------
a=22deg+-5deg b=(46.5deg)+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=42mm
----------
a=25deg+-5deg b=40deg+-5deg

0000001501 RACK SENSOR

G:Red paint H:Pump end face P/N: part number of suitable shim (1)Threaded type rack block (2)Welded type rack block Rack sensor adjustment 1. Threaded type rack sensor (-5*20, P type, no TICS rack limit). (1)Screw in the bobbin (A) until it contacts the joint (B). (2)Fix the pump lever. (3)At speed N1 and rack position Ra, adjust the amount that the bobbin is screwed in so that the amp's output voltage is V1. (4)Fix using the nut (F). (5)Affix the caution plate to the upper part of the joint (B). (6)Apply (G) at two places. Connecting part between the joint (B) and the nut (F) Connecting part between the end surface of the pump (H) and the joint (B) 2. Range for screw-in adjustment between the bobbin (A) and the joint (B) is 9 threads. Screw in to the end from (the position where the bobbin (A) is rotated 9 turns). Speed N1, rack position Ra, output voltage V1, rack sensor supply voltage 5+-0.01 (V)
----------
Ra=R1(12.8)mm N1=600r/min V1=2.6+-0.01V
----------

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(20deg)

Information:

Disconnect all electrical power from the monitor before removing components. Failure to disconnect the power could result in severe electrical shock or damage to the monitor. An electrical shock can cause severe personal injury or death.
Choose the appropriate drive for your monitor from the table below. The 203-7811 Engine Monitoring Control Group uses Wonderware as the "Graphic Display Application". The 203-7810 Engine Monitoring Control Group uses RSView as the "Graphic Display Application".
Table 1
Drive "Graphic Display Application"
203-7816 Storage Drive RSView
204-8792 Storage Drive Wonderware In order to install the drive, perform the procedure that follows:
Connect the ribbon cable connector and power cables to the hard drive and the floppy disk drive.Note: Make sure that the ribbon cable is correctly installed. The connector must be positioned so that the red wire of the cable is closest to the back of the unit. If you are using the new cables, also connect the other end of the cables to the Central Processing Unit (CPU) card.
Illustration 1 g00858453
(1) Drive Bay Mounting Studs
Position the drive bay into the chassis so that the studs (1) on the chassis fit into the grommets on the drive bay.Note: Be careful not to push the vibration dampers (grommets) on the drive bay out of the sheet metal.
Install the back cover.
Apply power and verify the operation of the drive. Refer to any additional instructions that are provided with the drive.