101701-9321 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1017019321 16714z6013

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101701-9321 1017019321

NISSAN-DIESEL 16714Z6013 16714z6013

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Cross reference number

ZEXEL 101701-9321 1017019321

NISSAN-DIESEL 16714Z6013 16714z6013

Zexel num

Bosch num

Firm num

Name

101701-9321
101701-9322

16714Z6013 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
MD92 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8310

Nozzle 105780-0120

Bosch type code 1 688 901 990

Nozzle holder 105780-2240

Opening pressure MPa 18

Opening pressure kgf/cm2 184

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 134424-4120

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.5 3.47 3.53

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point -

Rack position 12.6

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 56 54 58

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point Z

Rack position 9.7+-0.5

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 13 12 14

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(12.6)

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 56 55 57

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1+1.3

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 61.5 57.5 65.5

Fixing the lever *

Timer adjustment

Pump speed r/min [N1+50]- -

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min N1

Advance angle deg. 0.3

Remarks
Measure the actual speed.

Timer adjustment_03

Pump speed r/min -

Advance angle deg. 4 3.7 4.3

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm.
----------
T1=N93
----------

Speed control lever angle

F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=39mm
----------
a=7deg+-5deg b=41deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=42mm
----------
a=5deg+-5deg b=40deg+-5deg

0000001501 RACK SENSOR

G:Red paint H:Pump end face P/N: part number of suitable shim (1)Threaded type rack block (2)Welded type rack block Rack sensor adjustment 1. Threaded type rack sensor (-5*20, P type, no TICS rack limit). (1)Screw in the bobbin (A) until it contacts the joint (B). (2)Fix the pump lever. (3)At speed N1 and rack position Ra, adjust the amount that the bobbin is screwed in so that the amp's output voltage is V1. (4)Fix using the nut (F). (5)Affix the caution plate to the upper part of the joint (B). (6)Apply (G) at two places. Connecting part between the joint (B) and the nut (F) Connecting part between the end surface of the pump (H) and the joint (B) 2. Range for screw-in adjustment between the bobbin (A) and the joint (B) is 9 threads. Screw in to the end from (the position where the bobbin (A) is rotated 9 turns). Speed N1, rack position Ra, output voltage V1, rack sensor supply voltage 5+-0.01 (V)
----------
Ra=R1(12.6)mm N1=700r/min V1=2.6+-0.01V
----------

0000001601 LEVER

(a) Speed lever (B) Accelerator lever (C) Accelerator lever stopper bolt 1. Accelerator lever setting method With the speed lever in the idling position, back off the accelerator lever stopper bolt L1 from where it contacts point a.
----------
r1=39mm r2=38mm L1=1+0.5mm
----------

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(10deg)

Information:

Operating Recommendations
The following guidelines are recommended when you use the monitor.
Avoid turning the system on and off frequently.
Never turn off the system when the indicator light for the hard drive is illuminated.
Always use the proper power down procedures as required by your operating system such as the "Shut Down" command in Microsoft Windows.
Do not turn off the monitor until a message appears. The message tells you that turning off the monitor is safe.
Do not operate the monitor when the covers are removed. An electrical shock hazard exists. In addition, removing the covers will disrupt the air flow. Removing the covers may result in overheating. All of the covers are required to maintain the EMI shield.Note: After you shut off the system, do not move the monitor or turn on the monitor. Wait until the hard drive has come to a complete stop (30 seconds). If you are using an external monitor, turn on the monitor first.Operator Access
Operator access is limited to the front panel of the monitor. The front panel includes the display and the touchscreen. Only authorized personnel and properly trained personnel are allowed access to other components.System Checkout
In order to power up the system, perform the following procedure:
Apply power to the monitor. The monitor performs a POST. During the test, the monitor checks the following devices: the processor board, the memory, the keyboard and certain peripheral devices.
The monitor displays the progress of the POST and the initialization of accessory devices.
If the system does not power up, or you notice other problems, refer to Troubleshooting, "Troubleshooting Checks".
The monitor will then display the start-up dialogs for the operating system that has been installed. If no software is installed, the following prompt is displayed:
Table 1
Insert bootable media in the appropriate drive. System Reset
In order to reset the monitor, press the following keys simultaneously: "Ctrl", "Alt" and "Delete". The keys are located on an attached keyboard. Follow the instructions for the operating system. During the reset, the monitor performs the following tasks:
Clears the RAM
Starts the POST
Initializes peripheral devices, such as drives and printers
Loads the operating system (if installed)After the reset, the monitor begins the POST.