101701-9290 ZEXEL 9 400 616 189 BOSCH INJECTION-PUMP ASSEMBLY 9400616189 1017019290 16714z5566


 

Information injection-pump assembly

BOSCH 9 400 616 189 9400616189
ZEXEL 101701-9290 1017019290
NISSAN-DIESEL 16714Z5566 16714z5566
101701-9290 INJECTION-PUMP ASSEMBLY
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Cross reference number

BOSCH 9 400 616 189 9400616189
ZEXEL 101701-9290 1017019290
NISSAN-DIESEL 16714Z5566 16714z5566


Zexel num
Bosch num
Firm num
Name
101701-9290 
9 400 616 189 
16714Z5566  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FE6E K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8260
Bosch type code   9 430 610 133
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   18
Opening pressure kgf/cm2   184
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131425-0420
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.7 3.65 3.75
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.7
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   92 90.4 93.6
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   9.5+-0.5
Pump speed r/min   265 265 265
Average injection quantity mm3/st.   9 7.2 10.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.7)
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   92 91 93
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.95
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   97.5 93.5 101.5
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   (R1-0.35 )
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   86.5 82.5 90.5
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   105 105 115
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   (900)
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1080
Advance angle deg.   2 1.5 2.5
Timer adjustment_03
Pump speed r/min   1225
Advance angle deg.   2 1.5 2.5
Timer adjustment_04
Pump speed r/min   1425
Advance angle deg.   6 5.5 6.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101701-9290
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=L78
----------

Speed control lever angle

Test data 101701-9290
F:Full speed I:Idle (1)Use the pin at R = aa (2)Stopper bolt set position 'H'
----------
aa=50mm
----------
a=16deg+-5deg b=42deg+-3deg

Stop lever angle

Test data 101701-9290
N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=42mm
----------
a=25deg+-5deg b=40deg+-5deg

Timing setting

Test data 101701-9290
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Information:

Accessing the BIOS Setup Screen
The BIOS Setup screen can be entered during powerup by pressing the "F2" key immediately following the RAM test. Because the keyboard is not buffered during this stage of powerup, the "F2 " key may need to be repeatedly depressed to enter the BIOS Setup screen.Note: You may need to determine the installed version of the BIOS before contacting technical support. The BIOS Setup screen displays the installed version of the BIOS.BIOS Setup Program
The BIOS Setup is a menu driven program that allows the user to select from a variety of configurations. The setup program contains descriptive information for each configuration setting that is available.Because the BIOS field is able to be upgraded, the exact BIOS settings may change with BIOS revisions. The following information may not include all the options in future BIOS revisions.The five main tables that follow are included in the BIOS Setup program:
MAIN
ADVANCED
HARDWARE
BOOT
EXITFactory Default Settings
MAIN Tab
Table 1
System Time     (enter time here)    
System Date     (enter date here)    
Legacy Diskette A:     1.44/1.25 MB 3.5"    
Primary Master     Std. EIDE 30 Gig    
Primary Slave     (none)    
Cache RAM     512 K    
System Memory     640 KB    
Extended Memory     64 Meg    ADVANCED Tab
Table 2
Backlight Timeout     15 minutes (1)    
PCI Configuration (2)     PCI/PNP ISA DMA Resource Exclusion - all available
PCI/PNP IRQ Resource Exclusion - all available
PCI/PNP ISA UMB Region Exclusion - if KTCX15 then D000-D3FF Reserved, Not Shadowed. Otherwise, all available    
I/O Device Configuration     Serial Port A - Auto
Serial Port B - Auto
Mode - Normal
Parallel Port - Auto
Mode - Bi-directional
Floppy Disk Controller - Enabled (3)    
PS/2 Mouse     Auto Detect    
Reset Configuration Data     No    
Large Disk Access Mode     DOS    
Secured Setup Configurations     No    
Memory Parity Check     ECC    
DMI Event Logging     View DMI event log - Enter
Event logging - Enabled
Mark DMI events as read - Enter
Clear all DMI event logs - No    
Installed O/S     Other    
( 1 ) The timer can be set to disable the backlight after 30 seconds, 1 minute, 2 minutes, 4 minutes, 6 minutes, 8 minutes, 12 minutes, and 15 minutes.
( 2 ) Allows the user to reserve specific resources for the ISA card.
( 3 ) Use this setting in order to disable the floppy diskette drive.HARDWARE Tab
Table 3
Enable Voltage Reading     Yes
3.3 Volts: 3.17 to 3.43
5 Volts: 4.75 to 5.25
12 Volts: 11.4 to 12.6
-5 Volts: -4.25 to -5.75
-12 Volts: -10.8 to -12.35    
Enable Fan Speed     Yes    
System Fan     2520 RPM minimum    
Enable Temperature     Yes    
Temperature    
60 °C (140 °F) maximum    BOOT Tab
Table 4
1     diskette drive    
2     removable devices    
3     hard drive    
4     ATAPI CDROM drive    
Hard Drive     1. (current hard drive)
2. bootable add-in card    
Removable Format
   EXIT Tab
Table 5
Exit saving changes    
Exit discarding changes    
Load setup defaults (1)  

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