101701-9280 ZEXEL 9 400 611 527 BOSCH INJECTION-PUMP ASSEMBLY 9400611527 1017019280 16714z5565


 

Information injection-pump assembly

BOSCH 9 400 611 527 9400611527
ZEXEL 101701-9280 1017019280
NISSAN-DIESEL 16714Z5565 16714z5565
101701-9280 INJECTION-PUMP ASSEMBLY
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Service parts 101701-9280 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-5530
3. GOVERNOR 105921-9990
4. SUPPLY PUMP 105220-7010
5. AUTOM. ADVANCE MECHANIS 105672-0760
6. COUPLING PLATE 105662-1620
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-7262
11. Nozzle and Holder 16600-Z5663
12. Open Pre:MPa(Kqf/cm2) 17.7{180}/20.6{210}
13. NOZZLE-HOLDER 105048-3970
14. NOZZLE
15. NOZZLE SET 105019-1080

Include in #1:

101701-9280 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 527 9400611527
ZEXEL 101701-9280 1017019280
NISSAN-DIESEL 16714Z5565 16714z5565


Zexel num
Bosch num
Firm num
Name
101701-9280 
9 400 611 527 
16714Z5565  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FE6E K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8260
Bosch type code   9 430 610 133
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   18
Opening pressure kgf/cm2   184
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131425-0420
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.7 3.65 3.75
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.7
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   92 90.4 93.6
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   9.5+-0.5
Pump speed r/min   265 265 265
Average injection quantity mm3/st.   9 7.2 10.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.7)
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   92 91 93
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.95
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   97.5 93.5 101.5
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   (R1-0.35 )
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   86.5 82.5 90.5
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   105 105 115
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   (900)
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1080
Advance angle deg.   2 1.5 2.5
Timer adjustment_03
Pump speed r/min   1225
Advance angle deg.   2 1.5 2.5
Timer adjustment_04
Pump speed r/min   1425
Advance angle deg.   6 5.5 6.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101701-9280
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=L78
----------

Speed control lever angle

Test data 101701-9280
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=36mm
----------
a=25deg+-5deg b=42deg+-3deg

Stop lever angle

Test data 101701-9280
N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=42mm
----------
a=25deg+-5deg b=40deg+-5deg

Timing setting

Test data 101701-9280
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Information:

Specifications
The following table lists the specifications for the CPU that is used on the 203-7810 Engine Monitoring Control Group and the 203-7811 Engine Monitoring Control Group.
Table 1
Item    Description    
Socket 7 Processor     Intel Pentium MMX 233 MHz    
BIOS     Phoenix OEM BIOS
256 K X 8 flash EPROM (boot ROM)    
Main Memory     Up to 256 Mbytes DRAM (one 168 pin DIMM socket)
60 ns 3.3 V EDO / SDRAM with ECC
60 and 66 MHz bus speeds    
L2 Cache Memory     512 KB pipeline burst static RAM    
Chipsets     Acer M1531B North Bridge
Acer M1543B South Bridge    
Video Interface     Chips & Technologies CHIPS 65550
2 Mbytes VGA local memory
Internal LVDS interface to indicator panel
External HD15 CRT (analog monitor) connector    
Ethernet     PCI 10/100 BaseT
Intel 82559 MAC
Filtered RJ-45 connector    
Other CPU I/O     Two RS232 serial ports ("COM1" and "COM2") (1)
Parallel port ("LPT1")
Two PS/2 ports for keyboard and mouse connections
Two USB ports    
System Hardware Monitor     LM78 Monitor IC mapped to IRQ5, drives diagnostics indicator
Internal temperature via DS1620 IC
User configured via BIOS    
Other Features     M5819 Real Time Clock chip with 256 bytes RAM
MAX705 Watchdog Timer    
( 1 ) "COM2" is used by optional touchscreen interfaceSystem Hardware Monitor
The systems hardware monitor checks the following items:
2.8 V supply (CPU core)
3.3 V supply
5 V supply
12 V supply

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