101696-9990 ZEXEL 9 400 616 166 BOSCH INJECTION-PUMP ASSEMBLY 9400616166 1016969990 16713z6871

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 616 166 9400616166

ZEXEL 101696-9990 1016969990

NISSAN-DIESEL 16713Z6871 16713z6871

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Include in #1:

106871-7040 as _

Cross reference number

BOSCH 9 400 616 166 9400616166

ZEXEL 101696-9990 1016969990

NISSAN-DIESEL 16713Z6871 16713z6871

Zexel num

Bosch num

Firm num

Name

101696-9990

9 400 616 166

16713Z6871 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
FE6T K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 134424-1520

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.9 3.85 3.95

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 13.6

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 92.5 90.5 94.5

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 9.7+-0.5

Pump speed r/min 275 275 275

Average injection quantity mm3/st. 17 15.2 18.8

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(13.6)

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 92.5 91.5 93.5

Basic *

Fixing the lever *

Boost pressure kPa 33.3 33.3

Boost pressure mmHg 250 250

Injection quantity adjustment_04

Adjusting point B

Rack position (R1+0.3) +0.05-0. 15

Pump speed r/min 1400 1400 1400

Average injection quantity mm3/st. 99.5 96.3 102.7

Fixing the lever *

Boost pressure kPa 33.3 33.3

Boost pressure mmHg 250 250

Injection quantity adjustment_05

Adjusting point C

Rack position R2(R1-0. 2)

Pump speed r/min 420 420 420

Average injection quantity mm3/st. 80 76.8 83.2

Fixing the lever *

Boost pressure kPa 33.3 33.3

Boost pressure mmHg 250 250

Injection quantity adjustment_06

Adjusting point D

Rack position R2-1.15

Pump speed r/min 420 420 420

Average injection quantity mm3/st. 56.5 54.5 58.5

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_07

Adjusting point I

Rack position -

Pump speed r/min 150 150 150

Average injection quantity mm3/st. 105 105 125

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Rack limit *

Boost compensator adjustment

Pump speed r/min 420 420 420

Rack position R2-1.15

Boost pressure kPa 10.7 9.4 12

Boost pressure mmHg 80 70 90

Boost compensator adjustment_02

Pump speed r/min 420 420 420

Rack position R2(R1-0. 2)

Boost pressure kPa 20 20 20

Boost pressure mmHg 150 150 150

Timer adjustment

Pump speed r/min 1170--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1120

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1400

Advance angle deg. 3 2.5 3.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL
----------
T1=M68 BCL=1.15+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=36mm
----------
a=26deg+-5deg b=39deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=42mm
----------
a=27deg+-5deg b=40deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)

Information:

Test Procedure
System Operation
The SLC 5/04 diagnostic indicators are located on the front of the following components: Power Supply, CPU and I/O Modules.The diagnostic indicators help trace the source of the fault. Faults can be found in the following components: Input devices, Output devices, Wiring and The controller.The "FLT" LED is illuminated and the outputs of the controller are de-energized. The power to a chassis is lost.The red "FLT" LED is illuminated. There is a fatal error. A fatal error indicates that the processor is not communicating.The red "FLT" LED is flashing during operation. The processor detects a major fault. The fault is in the processor expansion chassis or the fault is in the memory.The green "RS232" LED is illuminated in the DH+ mode. The communications active bit (S:17) is set in the "System Status" file. The processor is communicating on the network.The green "RS232" LED is flashing in the DH+ mode. The processor cannot establish communication because there are no active nodes on the network.The "RS232" LED is extinguished in the DH+ mode. A fatal error is present.
Illustration 1 g00563574
Diagram of the LED indicators
Illustration 2 g00563507
Functional Test
Check the electrical connectors and check the wiring.
Bodily contact with electrical potential can cause bodily injury or death.To avoid the possibility of injury or death, ensure that the main power supply has been disconnected before performing any maintenance or removing any modules.
Disconnect the power supply.
Check the electrical connectors and check the wiring for damage or bad connections.
Verify that all modules are properly seated.
Verify the status of the LED on the SLC 5/04.The results of the preceding procedure are in the following list:
All of the components are fully installed. All of the components are free of corrosion. All of the components are free of damage. All of the modules are properly seated. Proceed to 2.
The components are not fully installed. The components are not free of corrosion. The components are damaged. All of the modules are not properly seated. Repair the component. Verify that the repair resolves the problem. STOP.
Check the line voltage.
Reconnect the power supply.
Measure the line voltage at the terminals.
Verify the voltage of the power supply. The power supply voltage should be measured between 21.0 VDC and 28.0 VDC.The results of the preceding procedure are in the following list:
The line voltage is in the range. Proceed to 3.
The line voltage is out of the range. Refer to Troubleshooting, "System Power". Stop.
Cycle the power.
Secure power to the PLC.
Energize the PLC.The results of the preceding procedure are in the following list:
No errors are displayed on the LED indicators. Stop.
Errors are displayed on the LED indicators. Refer to Maintenance Procedure, "Processor - Replace". Stop.