101696-9942 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016969942 16713nb00a


 

Information injection-pump assembly

ZEXEL 101696-9942 1016969942
NISSAN-DIESEL 16713NB00A 16713nb00a
101696-9942 INJECTION-PUMP ASSEMBLY
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Service parts 101696-9942 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101069-5000
3. GOVERNOR 105922-0250
4. SUPPLY PUMP 105220-7060
5. AUTOM. ADVANCE MECHANIS 105672-0730
6. COUPLING PLATE 105662-1630
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5620
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 19.6(200)
13. NOZZLE-HOLDER 105031-4620
14. NOZZLE 105015-7360
15. NOZZLE SET

Include in #1:

101696-9942 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101696-9942 1016969942
NISSAN-DIESEL 16713NB00A 16713nb00a


Zexel num
Bosch num
Firm num
Name
101696-9942 
 
16713NB00A  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
NE6T

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.7 3.65 3.75
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   13.5
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   108.5 106.9 110.1
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   8 6.2 9.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(13.5)
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   108.5 107.5 109.5
Basic   *
Fixing the lever   *
Boost pressure kPa   32 32
Boost pressure mmHg   240 240
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1-0.05
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   101 97.8 104.2
Fixing the lever   *
Boost pressure kPa   32 32
Boost pressure mmHg   240 240
Injection quantity adjustment_05
Adjusting point   C
Rack position   12.2+-0. 5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   57.5 55.5 59.5
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_06
Adjusting point   I
Rack position   R1+0.5++
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   85 85 105
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   550 550 550
Rack position   R2-1.45
Boost pressure kPa   3.3 2 4.6
Boost pressure mmHg   25 15 35
Boost compensator adjustment_02
Pump speed r/min   550 550 550
Rack position   R2-1.15
Boost pressure kPa   6.7 5.4 8
Boost pressure mmHg   50 40 60
Boost compensator adjustment_03
Pump speed r/min   550 550 550
Rack position   R2(R1-0. 6)
Boost pressure kPa   18.7 18.7 18.7
Boost pressure mmHg   140 140 140
Timer adjustment
Pump speed r/min   920--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   870
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1400
Advance angle deg.   2 1.5 2.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101696-9942
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL
----------
T1=P35 BCL=1.45+-0.1mm
----------

Speed control lever angle

Test data 101696-9942
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=100mm
----------
a=26.5deg+-5deg b=43deg+-3deg

Stop lever angle

Test data 101696-9942
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=36mm
----------
a=20deg+-5deg b=40deg+-5deg

Timing setting

Test data 101696-9942
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




Information:


Accidental engine starting can cause injury or death to personnel working on the equipment.To avoid accidental engine starting, disconnect the battery cable from the negative (−) battery terminal. Completely tape all metal surfaces of the disconnected battery cable end in order to prevent contact with other metal surfaces which could activate the engine electrical system.Place a Do Not Operate tag at the Start/Stop switch location to inform personnel that the equipment is being worked on.
Water Temperature Fault (WT)
The current flow for the circuit that is described in this section is applicable for all engines. The engine must be running at a speed with a coolant temperature that is hot enough to close the water temperature contactor switch (WTS). The water temperature contactor switch is normally open. The following events occur in the electric circuit in order to shut down the engine. The engine will shut down when the temperature of the coolant system is greater than the maximum temperature that is set for the WTS.
The water temperature contactor switch (WTS) closes across the contacts , which are normally open.
Closing the contacts (WTS-1) and (WTS-2) opens the circuit to slave relay (SR1) (line 33).
When the open circuit de-energizes (SR1) and (SR2), the circuit opens across the relay contacts (SR1-30) and (SR1-87) (line 43).
The open circuit de-energizes the fuel solenoid (FS) which shuts off the fuel flow to the engine. The starter motor circuit can then be engaged. However, there is no fuel flow to the engine and the engine cannot be restarted until the coolant temperature falls below the rating of the water temperature contactor switch. When the water temperature is below the maximum rating for the temperature of the WTS, the circuit opens across contacts (WTS-1) and (WTS-2). The slave relay (SR1) and the fuel solenoid (FS) can then be energized by the engine starting circuit in order to restart the engine.
To avoid possible engine damage or another immediate shutdown, the water temperature fault must be corrected before attempting to restart the engine.
Accidental engine starting can cause injury or death to personnel working on the equipment.To avoid accidental engine starting, disconnect the battery cable from the negative (−) battery terminal. Completely tape all metal surfaces of the disconnected battery cable end in order to prevent contact with other metal surfaces which could activate the engine electrical system.Place a Do Not Operate tag at the Start/Stop switch location to inform personnel that the equipment is being worked on.
2301A Electric Governor Control
The 2301A Electric Governor Control activates all of the components that are in the electric protection system. The components are activated in the same manner when the nonelectric governor is used. One difference exists in the main circuit. The fuel shutoff solenoid (FSOS) (line 43) is not used.When the electric governor control is used, the engine must run in a normal condition in order for the electric circuit to operate in the manner that is described below.
Current flows from the terminals (TS-28) (line 30) and (TS-31) (line 31), which

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