101696-9620 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016969620 16713z6617

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101696-9620 1016969620

NISSAN-DIESEL 16713Z6617 16713z6617

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Cross reference number

ZEXEL 101696-9620 1016969620

NISSAN-DIESEL 16713Z6617 16713z6617

Zexel num

Bosch num

Firm num

Name

101696-9620

16713Z6617 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
FE6T * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 134424-1520

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.9 3.85 3.95

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 13.1

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 94.8 92.8 96.8

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 9.5+-0.5

Pump speed r/min 275 275 275

Average injection quantity mm3/st. 9.5 7.7 11.3

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(13.1)

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 94.8 93.8 95.8

Basic *

Fixing the lever *

Boost pressure kPa 26.7 26.7

Boost pressure mmHg 200 200

Injection quantity adjustment_04

Adjusting point B

Rack position R1

Pump speed r/min 1400 1400 1400

Average injection quantity mm3/st. 100.4 97.2 103.6

Fixing the lever *

Boost pressure kPa 26.7 26.7

Boost pressure mmHg 200 200

Injection quantity adjustment_05

Adjusting point C

Rack position R2[R1-0. 2]

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 76.6 73.4 79.8

Fixing the lever *

Boost pressure kPa 26.7 26.7

Boost pressure mmHg 200 200

Injection quantity adjustment_06

Adjusting point D

Rack position R2-1.05

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 57.7 55.7 59.7

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_07

Adjusting point I

Rack position -

Pump speed r/min 150 150 150

Average injection quantity mm3/st. 85 85 105

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Rack limit *

Boost compensator adjustment

Pump speed r/min 400 400 400

Rack position R2-1.05

Boost pressure kPa 6.7 5.4 8

Boost pressure mmHg 50 40 60

Boost compensator adjustment_02

Pump speed r/min 400 400 400

Rack position R2[R1-0. 2]

Boost pressure kPa 13.3 13.3 13.3

Boost pressure mmHg 100 100 100

Timer adjustment

Pump speed r/min 1170--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1120

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1400

Advance angle deg. 3 2.5 3.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL
----------
T1=G99 BCL=1.05+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=36mm
----------
a=26.5deg+-5deg b=(38deg)+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=42mm
----------
a=40deg+-5deg b=27deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)

Information:

Illustration 1 g00293000
Junction Box-ETR Switchgear Required (OP, WT, OS)
(1) Electronic speed switch ("ESS").
(2) Lockwire (for seal screw plugs).
(3) Identification foil.
(4) Diode ("D4").
(5) Diode ("D3").
(6) Slave relay ("SR1").
(7) Slave relay ("SR2").
(8) Emergency stop switch ("ES").
(9) Circuit breakers.
Illustration 2 g00293001
Junction Box-ETS Switchgear Not Required (OP, WT, OS)
(1) Electronic speed switch ("ESS").
(2) Lockwire (for seal screw plugs).
(3) Identification foil.
(4) Slave relay ("SR1").
(5) Emergency stop switch ("ES").
(6) Time delay relay ("TD1").
(7) Start-stop switch ("SSS").
Illustration 3 g00293002
Junction Box-ETS Switchgear Required (OP, WT, OS)
(1) Electronic speed switch ("ESS").
(2) Lockwire (for seal screw plugs).
(3) Slave relay ("SR1").
(4) Emergency stop switch ("ES").
(5) Time delay relay ("TD1").
(6) Circuit breakers.
(7) Engine mounted start-stop switch ("EMSS."
Illustration 4 g00293003
Junction Box-ETS Switchgear Not Required (OP, WT)
(1) Time delay relay ("TD2").
(2) Emergency stop switch ("ES").
(3) Identification foil.
(4) Slave relay ("SR1").
(5) Slave relay ("SR2").
(6) Time delay relay ("TD1").
(7) Circuit breakers.
Illustration 5 g00293004
Junction Box With Start-stop Switch ("SSS")
(1) Emergency stop switch ("ES").
(2) Circuit breaker reset buttons.
(3) Start-stop switch ("SSS").
Illustration 6 g00293005
(1) Power distribution box. (2) Circuit breaker reset button.
Illustration 7 g00293006
(1) Hour meter.
Illustration 8 g00293007
(1) Air starting motor. (2) Air starting valve. (3) Air supply pipe.