101696-9340 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016969340 1671395278

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101696-9340 1016969340

NISSAN-DIESEL 1671395278 1671395278

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Buy INJECTION-PUMP ASSEMBLY 101696-9340 zexel genuine, new aftermarket engine parts with delivery

Service parts 101696-9340 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101069-5000

3. GOVERNOR 105921-7350

4. SUPPLY PUMP 105220-7060

5. AUTOM. ADVANCE MECHANIS 105614-3780

6. COUPLING PLATE 105662-1480

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-5620

11. Nozzle and Holder 16600-95015

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105031-4620

14. NOZZLE 105015-7360

15. NOZZLE SET

Include in #1:

101606-6390 as _

101696-9340 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101696-9340 1016969340

NISSAN-DIESEL 1671395278 1671395278

Zexel num

Bosch num

Firm num

Name

101696-9340
101696-9940

1671395278 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
NE6T * K 14BF PE6AD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-1520

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.7 3.65 3.75

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 13.5

Pump speed r/min 1400 1400 1400

Average injection quantity mm3/st. 108.5 106.9 110.1

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 9.5+-0.5

Pump speed r/min 275 275 275

Average injection quantity mm3/st. 8 6.2 9.8

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(13.5)

Pump speed r/min 1400 1400 1400

Average injection quantity mm3/st. 108.5 107.5 109.5

Basic *

Fixing the lever *

Boost pressure kPa 32 32

Boost pressure mmHg 240 240

Injection quantity adjustment_04

Adjusting point B

Rack position R1-0.05

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 101 97.8 104.2

Fixing the lever *

Boost pressure kPa 32 32

Boost pressure mmHg 240 240

Injection quantity adjustment_05

Adjusting point C

Rack position 12.2+-0. 5

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 57.5 55.5 59.5

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_06

Adjusting point I

Rack position -

Pump speed r/min 150 150 150

Average injection quantity mm3/st. 85 85 105

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Rack limit *

Boost compensator adjustment

Pump speed r/min 550 550 550

Rack position R2-1.45

Boost pressure kPa 3.3 2 4.6

Boost pressure mmHg 25 15 35

Boost compensator adjustment_02

Pump speed r/min 550 550 550

Rack position R2-1.15

Boost pressure kPa 6.7 5.4 8

Boost pressure mmHg 50 40 60

Boost compensator adjustment_03

Pump speed r/min 550 550 550

Rack position R2(R1-0. 6)

Boost pressure kPa 18.7 18.7 18.7

Boost pressure mmHg 140 140 140

Timer adjustment

Pump speed r/min 920--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 870

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1400

Advance angle deg. 2 1.5 2.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke
----------
T1=N07
----------

Speed control lever angle

F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=100mm
----------
a=26.5deg+-5deg b=43deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=36mm
----------
a=20deg+-5deg b=40deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)

Information:

*******Group 16*******
100% 100% 0% 0% 0% 0%
This is a 5.0-hour job for Group 16
Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 17*******
100% 100% 0% 0% 0% 0%
This is a 7.0-hour job for Group 17
Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 18*******
100% 100% 0% 0% 0% 0%
This is a 8.0-hour job for Group 18
Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 19*******
100% 100% 0% 0% 0% 0%
This is a 1.0-hour job for Group 19
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
EXAMPLE COPY OF OWNER NOTIFICATION
XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999
PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR REPLACING FUEL INJECTORS
MODELS INVOLVED - CERTAIN 3508C, 3512B, 3512C, 3516C, AND 3516E GENERATOR SETS, MARINE ENGINES, AND PETROLEUM ENGINES
Dear Cat Product Owner:
Certain fuel injectors need to be replaced on the products listed below. The existing fuel injectors can cause the cylinder to be over fueled and possibly lead to engine damage. You will not be charged for the service performed.
Contact your local Cat dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.
If you are no longer the owner of this product(s), please contact your local Cat dealer so that our records can be updated. Please refer the dealer to their Service Letter dated 19Mar2018 when scheduling this service.
We regret the inconvenience this may cause you, and urge you to have this service performed as soon as possible to prevent unscheduled downtime.
Caterpillar Inc.
Identification #(s)
Attached to 19Mar2018 Service Letter